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China Top Brand High Efficient and Stable Top Manufacturer Spc Flooring Production Line Plastic Machine/ Twin Screw Extruder Extrusion/Extruder/Machine1
Plastic Machinery, Spc Flooring Production Line, Spc Flooring Extrusion Line
Romeroca Industry Co., Limited
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Product Description Romeroca Extrusion machine is one of the most important production process for producing SPC flooring. The extruder converts the mixed raw materials into the SPC core layer by the double-cone screw and die, and laminating the wear-resistant layer and decor film on the core layer with emboss roller, and finally form the large board of the SPC floor. Romeroca's extruder machine is Top 3 in the industry. We provide every customer with the best guarantee and service. EXTRUSION MACHINE INFORMATIONRomeroca extrusion machine Specifications:Extruder ModelRFS-Z92/188RFS-Z110/220RFS-Z92/188&RFS-Z80/156 For coexCapacity (kg/24h)14000-1800025000-2800017000-20000 Features of Romeroca SPC Flooring Extrusion Line:-- Patent design, over 10 years' extrusion and lamination production experience.-- Energy saving, high efficient and stable.-- Easy replacement of embossing Roller.-- Easy operation and maintenance and QC checking.-- Better plasticization and more peel strength, because of our patent lamination system.-- No waste during change winders.-- Good performance on shrinkage and bending after extrusion.-- Make sure depth of embossing be good even.-- Make special design and offer turnkey project. Technical Details of SPC Flooring Extruder Machine: 1Conical Twin Screw Extruder (110/220) Screw TypeConical Twin Screws Diameter (Front/Back)110/220mm Material38CrMoAlA with Bimetallic Alloy TreatmentNitride Thickness of nitride layer0.6-0.7mm HardnessHV 740 - 940 RoughnessRa≤0.8um Rotation speed(r/min)1~34.7 r/min Barrel Barrel material38CrMoAl with SKD Alloy Sleeve TreatmentNitride with Hardness 900-1000HV Heating zoneSix zones Heating on Feed inlet (1st zone)Ceramic heater Heater (2nd to 6th zone)Aluminum heater Heating power(kW)80KW Temperature range(oC)50~300 Cooling zoneFive zones CoolingAir blower with Water circulation Drive MotorAC motor (Siemens Beide/WNM) Motor Power200KW Speed driverFrequency inverter (TECO/ABB) GearboxHorizontal Gears material in Gearbox20CrMoTi Alloy steel Connection (motor & gearbox)Motor connected with gearbox in the behind Vacuum venting Vacuum pumpLiquid ring vacuum pump Power7.5KW Vacuum degree0~-0.09Mpa Dust collection tankTwo pcs Feeding Hopper for loading materialSUS304 stainless steel with sight glass FeedingBy screw rotating Feeding screwsDouble screws Drive2.2KW gearmotor Speed driverFrequency inverter (ABB brand) Blender unitAvoid powder bridging Control Control cabinetIntegrated in the extruder Control cabinet cooling systemAir Blow cooling for power cabinet ControlAll motors and temperature control circuits (total 16 zones) and melt pressure and alarms in extruder Temperature Control typeTemperature control meters Manu display in languageEnglish / Chinese OperationTouch and button Overload alarmIncluded General parameter Extruder Max. capacity1500kg/h Production capacity (recommend)1000-1250kg/h 4 mm product3000-3500 m2/day Total installation power300KW Weight11500Kg Length8000mm Width1800mm Height (included loader)4800mm Extrusion centerline height1000mm 2T-Die Outlet width1050mmm (to be confirmed when place order) Outlet gap for thickness3-6mm Max width of product980-1000mm Thickness range for product3-6mm StructureCoat hanger type Material5CrNiMo mould alloy steel Die lip flow surface roughness0.015-0.02 um Chrome plate in the flow channel0.04-0.06 mm HeatingElectrical heater Heating zone7 zones FastenBy bolts Total installation power36KW Weight1000Kg 3Support Frame for T-die MaterialSteel frame with painting MovingOn rail Centerline height1000mm Height adjustment range50mm Weight100Kg 4Four Roller/Five Roller Calender with lamination Roll quantityFour rollers / Five Rollers StructureL type with rollers horizontal layout Body of FrameSquare Steel frame Roller diameter400mm Roller length1500mm Roller raw materialSeamless steel tube Treatment on rollerQuench and surface chrome plate Hardness on roller surface>HRC50 Chrome plate thickness0.08-0.12mm First 1 and 2 rollersMirror roller Mirror roller surfaceRa<0.025um 3rd roller for sheet bottom surfaceEmbossed as Seller standard 4th roller for sheet top surfacePattern as buyer ordered Surface embossing depth monitorIncluded Roller rotating drivenGear motor Motor1.5KW x 4 sets/ 5 sets Motor quantity4 sets /5 sets independent drive on each roller Rotating speed controlFrequency inverter from ABB Linear Speed0-6m/min Speed synchronization on all rollersIncluded Distance between rollers0-50mm Distance adjustmentBy motor or manual Roller move driven0.37KW x 2 sets for 1st and 4th roller/ 5th Roller BearingFor high temp. resistance Rotating connectors8 pcs of 1.25'' inch Calender movingOn guide rail Movement motor1.5KW AC motor ControlMeter control Total installation power10KW Weight9500Kg 5Lamination device Platform height2400mm Unwinder shaftFour pcs Air Shaft diameter76mm Shaft length1500mm Tension controlMagnetic powder brake Film feeding deviceTwo sets Haul off for filmSteel roller and rubber roller Feeding device driven0.55Kw Deviation rectification controlIncluded Unwinder Movementon linear guideway Lamination press rollerTwo sets of 120mm Silicon rubber rollers Total installation power10 KW Weight1200 Kg 6Roller temperature controller Controller quantityEach set for each roller Conduct mediaConduct oil Cooling mediaSoft water (from factory water circulation) Temp control range40-200oC Temp control tolerance+1oC Oil pump power2.2KW x 3 sets Heating power15KW x 3 sets Total installation power50KW Weight500Kg 7Cooling bracket Length16m Width1500mm RollerStainless steel roller Air curtain blower for cooling4 sets + 2 sets Air Blower Total installation power1.5KW Weight700 Kg 8Trimming blade Blade quantityTwo pieces Trimming width on productAs per T-die width Weight20 kg9Haul off TypeRollers pulling Rollers quantityone couples Roller size1500mm Roller diameter250mm RollerRubber roller ClampPneumatic cylinder Drive3KW gear-motor TransmissionGears drive Speed controlFrequency inverter (ABB brand) Speed range0-4m/min Total installation power3 6W Weight1000 Kg 10Shear cutter CuttingGuillotine cutting Cutting Max width1300mm Cutting Max thickness1-6mm Cutting motorBrake motor Total installation power5.5KW Weight800 Kg 11Auto Stacker Length countingPosition sensor Suction cup8 pcs Lifting weightUp to 50kg Size of estimated product1000mm x 1800mm Moving driveServo motor Control and parameter inputPLC Installation power4KW Weight550kg Components brand listA.Main Motor of Mixer and ExtruderSiemens standard /WNMB.Frequency inverter of extrusion lineABB/TECOC.Temperature meterRKC/Omron/FIJID.Electrical componentsSiemens / CHINT / DELIXIE.GearmotorREDSUNF.T-dieTop brand ROMEROCA ELECTRICAL PARTNERS ROMEROCA CERTIFICATES AND PATENTS OVERSEAS CASES OF EXTRUSION MACHINE Who we are ? Romeroca is a professional flooring innovation and technical sevice company,with 16 years experience in flooring industry, and over 10 years in Asian market.We provide one-stop supply and services for overseas flooring factories,including flooring production line, flooring raw materials, and technical services. What we are offering about SPC flooring project? 1.SPC flooring full production line:SPC flooring Extruder machine, Mixer, Crushing & Mill machine, UV coating machine, Click slotting machine,Cutting machine, V-groove painting machine, IXPE/EVA lamination machine, Packing machine. 2.Raw materials for producing rigid core PVC flooring:Chemicals: PVC SG5, stabilizer, ACR , CPE , PVC lubricant, PE wax.Wear- resisting layer , PVC decor Film , IXPE/EVA underlayment, UV paint.Romeroca already supplied 20 million meters of PVC decor film to global market.To save shipping cost for our partners, Romeroca can mix different raw materials to ship together. 3.Spare parts for SPC flooring manufacturing line:PCD cutters, PCD saw blades, Extruder mould, surface rollers, Screw & barrel, UV rollers, UV lamps.Romeroca can supply all kinds of accessories for all machines of rigid core vinyl flooring production. 4.Test equipments for SPC flooring factory:Romeroca can supply all kinds of test equipments that SPC flooring manufacturing factory needs. For example: Drying Oven, Tensile tester, Wear tester, Scratch Tester, Click Strengthen tester, Click Projector, and so on. our overseas projects OUR SERVICES & AFTER SALES 1) 12-months warranty on all Romeroca machine (excluding wear parts).2) 36-months tracking service, prompt response within 24 hours.3) Providing factory production process and machine layout design.4) Providing technical guidance, training and support.5) Providing timely supply support for spare parts.6) Other support from raw materials, machines to finished products.
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