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Factory ESL50-3020 5X Ab Five Axis Degsinning Marble Pattern Mosaic Water Jet Cutting Machine1
Cutting Fold-bend Machine, Waterjet Cutting Machine, Water Jet Cutting Machine
Guangzhou Perfect Machinery Technology Co., Ltd.
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Product Description Application and advantages of PMT waterjet cutting:PMT Waterjet Cutting Machine is an effective tool for any shape of artistic creation. The traditional cutting method is saw cutting only in a row. When cutting the curves, the model should be made according to the size and then polished. Waterjet Cutting Machine can cut any shape of models under the control of the CNC program. 1. Smooth cutting quality is perfect.2.The cutting accuracy of waterjet cutter is up to 0.1mm. Edge joints are regular, and water jet cutting can also make very complex puzzles and murals. 3.Cutting speed is fast, and product consistency and interchangeability are very good.4. Drilling, cutting and forming can be done at once. 5. Improve the working environment and reduce the impact of dust and noise on the operator.6. Waterjet cutting is a cold cutting that does not damage the internal structure of the material. 7. It is the only machine for processing composite materials and fragile porcelain. 8. Waterjet Cutter can cut metal, rubber, foam, plastic, composite materials, stone, ceramic tile, marble,glass, etc. Product Description50HE High presssure pump structure includes water supply system, hydraulic system, and the intensifier system (or named high pressure system).water supply systemThe main engine needs two water sources for cutting and cooling, thus we need two drainages: thecooling water drainage and the water leakage drainage.Special definition is listed below:Cutting water: The intensifier must be supplied with water of 20-1000psi (1.4-6.9bar). The inputwater should not less than the output water by 1.5 times. If the water source contains dissolvedsolid(esp. silicate and calcium), the orifice life would be shortened. If the filter system cannotcorrect the water quality, extra water treatment facility must be installed.Cooling water (for the heat exchanger): The heat exchanger is used to adjust the accumulated heatin the hydraulic oil. The hydraulic oil functions the best at the temperature of 40 oC.The coolingwater is first led to the heat exchanger for the intensifier and then to the exchanger for thehydraulic oil pump. The cooling water flow should be enough as to ensures that the temperature inthe oil tank is lower than 43 oC. The standard water flow is 11 lpm for each power horse at15oC.The water contains a little minerals and acid will be helpful to thermal transmission and theprolongation of the heat exchanger life.Hydraulic systemThe hydraulic system consists of pressurization, filtration, and cooling systems. Theintensification principle is: a motor of 37kw drives the hydraulic pump, then the pump willpressurize the hydraulic oil up to 20Mpa max. The pressurized oil is pushed into the oil cylinderthrough the electro-hydraulic directional valve. There is a sensor on either side of the oil cylinder.The directional valve will receive a signal when the piston inside the cylinder is approaching toone end of the cylinder. The piston will travel to and fro, making the high pressure watercontinuously.The filtration system is three steps filtration. They are oil filling filtration, outlet filtration, recyclefiltration.waterjet Intensifer systemThe intensification system mainly refers to the intensifier, but it also includes other components inthe water circuit that make the lower pressure water into high pressure water. Specifically, itincludes intensifier, accumulator, high pressure tube, connector etc.Intensifier is main part of the intensification system. A section for the intensifier 's principle,structure, and maintenance is contained in this manual.Electrical control systemThe electric control system is integrated into the control panel, including PC, control circuit. Thiscontrol system is used to start/stop the main engine and adjust the speed.The function of the display, buttons and knobs on the panel is listed below."power indicator" controls the power."voltage meter" indicates the working status of the PC."currency meter" displays the currency of the motor of 18kw."master switch" switch for the general power supply."Pump & main engine switch" start/stop the main motor"high pressure/abrasive switch""emergency stop" 1 50HE High Pressure PumpDimension(L*W*H)1800*1000*1400mmWeight1200KgPower rate37kw/50hpMax. pressure420Mpa /4200barWorking pressure300-350MpaMax. oil discharge104L/minMax. Flow rate3.7L/minΦ of orifice0.30-0.33mmPower supply380 V 50hzWater supply≥15.1L/minAccumulator1.5literHydraulic systemBosch RexrothCooling systemOil Chiller Cutting TableAttributes:PMT waterjet cutting table consists of transmission part with X axis, Y axis and Z axis, water tank, cutting head, lubrication part and servo driving system. Gantry mechanical structure is fit to large size machines, long running distance of X and Y axis, suitable for processing a variety of complex big size parts.The cutting table is a 2-D pc-controlled table, consisting of Y-axis, catcher, X-axis, Z-axis (cuttinghead rest), cutting head, high pressure hose, and the abrasive box. Both the X-axis and the Y-axisare installed with linear guide and ball screw. The control system instructs the servo motor whichdrives the ball screw. The cutting head assembly (Z-axis) is installed on the ball screw, so that it isrealized to start, stop, shift, and change the speed of the cutting head rest. The X-axis travelsalongside with the Y-axis, and the Z-axis travels alongside with the X-axis. The positive andnegative direction is defined as follows: standing in front of the cutting table, your left-hand sideis negative direction of X-axis, the opposite direction is positive; the X-axis 's advancing directionis positive, and the opposite is negative. Being instructed by the control panel, the X and Y axismoves together, leaving the sophisticated picture on the workpiece accordingly.Y-axis is actually working as the base of the cutting table. It is welded with a polished surface, onwhich the linear guide and the bearing housing for the ball screw are fixed. The linear guide isused to guide the X axis's travel and support it. The servo-motor is installed on the driving end ofthe screw ball and the decorative panel is also attached to the Y axis.The linear pair and the ball screw pair ensure the accuracy of the travel and make the action ofstarting, stop, shift and speed change highly reliable. In order to ensure that the cutting head resttravels accurately, the X axis is also equipped with linear pair, ball screw pair, and servo motor.PMT waterjet cutting machine suitable glass cutting,marble cutting ,ceramic tiles cutting,and metal cutting , that real one good cutter machines for many materials. 2 Working Table & ControllorModel16162515302040206020Dimension(mm)2650*2150mm3400*2150mm4250*2300mm5250*2300mm7250*2300mmMax. cutting range1600*1600mm2500*1600mm3000*2000mm4000*2000mm6000*2000mmTravel of Z axis180mmServo systemYaskawa,Japanese Brandball-screw linear-railABBA,Taiwan BrandRe-positioning accuracy±0.025mm/mCutting accuracy±0.1mmMax. running speed15m/minlubricationAutomatic Oil LubricatorMaterial203stainless steel material tank,aluminium beam,rubber and stainless steel coverCNC Controller2.1 Swing-Arm PC ControllerPower supplyAC220V 50/60Hz Drawing systemAuto-CADComputer systemWindows 10FunctionMoving controllerscreenApply 19 inch LCDWater jet softwareNC-Studio-V10Support DXF file and anyauto programming software to produce NC code5-Axis cutting system3.2 Five-axis AB cutting system Re-positioning accuracy±0.02/1000mm Cutting accuracy±0.15/1000mmMax. prussure 420mpaNozzle type6.35*0.76/1.02*76mmMax. running speed 9000mm/minrunning travel of Z axis180mmA/B-Axis Roteting Angle±10°Cutting Angle0°-5°applicationmarble/ceramic pattern Abrasive Feeding System4 Abrasive Feeding SystemDimension(L*W*H)700*700*1350mmWeight80kgMax. capacity200kgMax. air pressure supply2baradjust your regulatorEliminates abrasive wastefine-tune your abrasive delivery30 Precision Settingno more over delivery of your abrasive Training for Waterjet Equipment 4 Technical Training1basic working principle of the super-high pressure water jet cutting machine2working principle of the high-pressure system and supercharge3replacement of the high-pressure sealed, low-pressure sealed and high-pressure parts4maintenance of the high-pressure system and judgment and troubleshooting of common failures5CNC Programming&operation&operation of the NC cutting platform6daily maintenance of the NC cutting platform7equipment installation8abrasive control and transportation operation and CNC communication9operation of the CAD / CAM software and CNC communication10working principle, maintenance and judgment and troubleshooting of common failures of the main high-pressure functional parts, high-pressure water switches and abrasive cutting headService:5 After-sales Service1Free warranty for the whole machine for one year or 2000 high-pressure/hour 2Training of two personnel for operation and maintenance of equipment and one computer operator for the user3On-line installation and commissioning (the user is responsible for board and lodging)4 Lifetime maintenance5To Guarantee long-term supply of spare parts6 To enjoy upgrade of special prices when there are new products and technologies7Repair response time: during the quality assurance period, when the user's equipment fails, respond within 24 hours after receipt notice. For a common failure, direct the user to resume production as soon as possible by way of telephone or e-mailThe cutting speed for PMT water jet cutting machineThe cutting speed of mini waterjet cutting machine varies depending on the material, thickness, desired cut quality, water pressure and the machine itself configuration, Generally for PMT waterjet, you could find the following speed just for your reference. Company Description and Our WorkshopGuangzhou perfect machinery tech co., ltd ,it is one professional waterjet cutting machine and spare parts supplier, Our company is in a famous Career Technical College in Guangzhou. Our College have very advanced CNC equipments, I think that is a world-class processing equipment, we do for some America water jet factories production of high pressure parts for many years, and more Chinese large water jet plants producing intensifier . i am sorry For i cannot give you the names of these factories, but I promise to give you the quality of the United states.Normal standard waterjet spare parts like 60k&90k water jet intensifier and all the kinds of water jet cutting heads, and the water on/off valve, water jet orifice ruby and abrasive nozzle, and high pressure hp cylinder, check valve body, waterjet HP seals, oil seal, ceramic plunger, valve seat, all the normal water spare parts we have high quality and good price.We have water jet high pressure intensifier pump quality same like Flow waterjet , KMT waterjet ,Dardi waterjet ,and we have good water jet working table.Any spare parts of water jet cutting machine, Welcome to Guangzhou meet and contact us. Waterjet Cutting Samples Showing:Packing & DeliveryWate jet cutting machine package : wooden package out side,inside soft packages. including hp pump ,waterjet cutting table bed,cnc waterjet controller,waterjet sand feeder,spare parts with the pump,loading by 20feet or 40feet container. about 30-40cbm,4000-6000kgs one setwaterjet machine equiment.Water jet spare parts : soft package inside,carton package outside.waterjet abrasive garnet sand: packing by*25kg small packing +40bags in a big bag.The package ways aslo can according to customer requirement.Delivery time for machines:15-20daywaterjet spare parts have in stock. FAQQ: What is the advantage of water jet cutting machine? A :Cold processing, no heat reaction zone. no deformation; strong cutting ability, pure water jet can cut soft materials, abrasive waterjet can cut hard materials; can cut flammable and explosive objects;cutting precision is high, edge is neat no secondary processing is required. Waterjet also has the title of universal cutting machine.Q: How to choose the cutting table?A:You need to offer the size of the materials you want to process or the size of the cutting table.Q:How to solve the incision problem of water cutting?A:It is not a vertical cutting for a waterjet cutter. This is due to the physical characteristics of waterjet. If it is required precise vertical angle cutting, we will provide you with a five-axis dynamic cutting system.Q:Is the equipment easy to operate? A:Wonlean intelligent waterjet cutting machine is easy to operate. You could upload the electronic images file of DXF format to the operating system via USB or network. The system willautomatically program, and only need to set a few simple parameters, it can automatically complete the cutting operatioN
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