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52mm CNC Machine System Quick Change Manual Zero Point Plate1
Machine Tools, Machine Tools Accessories, Zero Point Plate, Quick Change
NEXTAS CO., LTD
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Product DescriptionProduct Description52mm/96mm Industry-Standard Module Design:The manual zero point plate adopts a 52mm/96mm industry-standard module design, ensuring strong compatibility with global CNC machining tooling systems. This standardization avoids custom adaptation troubles, enabling seamless integration into both small workshops and large manufacturing setups. The two module sizes meet different workpiece weight and size needs, boosting flexibility in diverse machining tasks. With widely available spare parts, it simplifies maintenance and replacement. For businesses valuing consistency, this design cuts downtime from incompatible tooling, enhancing overall operational efficiency.Core AdvantageStandardized Machine Interface: Instantly create a universal grid on your machine table, allowing any fixture or pallet to be mounted with perfect alignment every time.Exceptional Rigidity and Stability: Precision-ground from high-grade materials, our plates provide a solid, stable base that absorbs vibration and withstands heavy cutting forces.True Modularity: Available in various sizes and configurations (single, dual, quad-module) to fit any machine table and application, from small vises to large tombstone fixtures.Plug-and-Play Implementation: Dramatically simplifies the adoption of a zero-point system. Simply bolt the plate to your machine's T-slots and connect the air supply to start saving setup time.Work PrincipleWork BenefitThe manual zero point plate positions workpieces via precision holes with 52mm/96mm spigot spacing. Manual operation clamps them securely. Its 0.005mm accuracy ensures stable, consistent positioning. Made of 53-58HRC hardened material, it maintains precision, enabling reliable workpiece fixing for machining, boosting efficiency and accuracy.The manual zero point plate transforms industrial manufacturing by ensuring precise (0.005mm) workpiece positioning via standard 52mm/96mm holes. It cuts setup time, enhances machining accuracy, reduces costs with competitive pricing, and offers custom solutions plus solid after-sales support, elevating efficiency and quality.Zero Point Plate Main Features:1. Follows 52mm/96mm international spigot hole standards: Ensures perfect compatibility with global machinery, cutting setup time by avoiding adapter needs, and streamlining workflow across diverse equipment.2. 0.005mm precision meets top global standards: Delivers exceptional accuracy for high-precision tasks, guaranteeing consistent part quality, critical for industries demanding tight tolerances.3. 53-58HRC material hardness: Offers superior wear resistance and long lifespan, withstanding heavy, frequent use to reduce replacement and maintenance costs.4. Competitive, affordable pricing: Combines high performance with cost-effectiveness, making advanced positioning accessible to businesses of all sizes without quality compromises.5. Strong R&D team for customization: Tailors plates to specific needs like unique sizes or holes, providing personalized solutions beyond off-the-shelf options.6. Excellent after-sales service: Includes installation help and troubleshooting, minimizing downtime and ensuring long-term user confidence in the investment.SpecificationModel NumberSpigot SpaceDimensionsRepeatability AccuracyClamping ForceMaterial HardnessWeightNT-S52P125V152mm125*125*27mm0.005mm20,000N53-58HRC2.8KGNT-S52P125V252mm?125*27mm0.005mm20,000N53-58HRC2.2KGNT-S52P150V152mm150*116*27mm0.005mm20,000N53-58HRC3KGNT-S52P150V252mm150*116*60mm0.005mm20,000N53-58HRC6.9KGNT-S52P150V352mm150*116*100mm0.005mm20,000N53-58HRC11.5KGNT-S52P213V152mm213*108*100mm0.005mm2*20,000N53-58HRC4.2KGNT-S52P208V152mm208*208*100mm0.005mm4*20,000N53-58HRC8.2KGNT-S52P160V152mm?160*27mm0.005mm20,000N53-58HRC3.5KGNT-S96P172V196mm?176*270.005mm30,000N53-58HRC4.5KGNT-S96P192V196mm192*156*27mm0.005mm30,000N53-58HRC5.4KGNT-S96P192V296mm192*192*27mm0.005mm30,000N53-58HRC7.5KGNT-S96P192V396mm192*156*60mm0.005mm30,000N53-58HRC11.7KGNT-S96P192V496mm192*156*100mm0.005mm30,000N53-58HRC19.3KGNT-S96P330V196mm330*156*27mm0.005mm2*30,000N53-58HRC10KGNT-S96P330V296mm330*330*27mm0.005mm4*30,000N53-58HRC22KGNT-S96P246V196mm?246*270.005mm30,000N53-58HRC9.5KGCompatibility with Self-Centering Vise: Over 90% Setup Time CutVersatile for Vertical/Horizontal MCs & 3/4/5-Axis SystemsA key advantage of the manual zero point plate is its perfect compatibility with self-centering vises, which reduces workpiece setup time by over 90%. Traditional setups need repeated manual alignment, which is time-consuming and error-prone, harming part quality. When paired with a self-centering vise, the plate uses pre-set zero references and auto-centering, letting operators fix workpieces in seconds. This is vital for high-mix, low-volume production with frequent job changes, as it increases machine utilization and output while maintaining precision.The manual zero point plate is highly versatile, fitting vertical/horizontal machining centers (VMCs/HMCs) and 3-axis, 4-axis, 5-axis CNC systems. In vertical machining, it stabilizes workpieces for milling, drilling, and tapping. In horizontal setups, it uses gravity to support longer/heavier workpieces. For complex 4/5-axis tasks like contouring, its precise alignment ensures quality. It serves industries like automotive, aerospace, and medical device manufacturing, eliminating the need for multiple specialized tools, reducing costs, and simplifying inventory management.CertificationsCompany ProfileNEXTAS PROFILENEXTAS Co. Ltd. was established in March 2009, dedicated to industrial workholding solutions for 15 years. NEXTAS has 450+ employees, including R&D technical personnel accounted for 55%, R&D production base of 43, 600 squaremeters, for high-quality, batch demand for products to provide a strong guarantee.NEXTAS continues to introduce international advanced technology research and development personnel, for industrial manufacturing in various fields of industry pain points to start solving the problem, the product super-generation R&D technology innovation, R&D capabilities and application of leading domestic technology, Nextas industrial quick-exchange technology specifically for enterprises to provide standardized cost reduction and eficiency of the overall solution and one-stopservice for intelligent manufacturingMission: Provide competitive inteligent manufacturing solutions and create value for customers through continuous innovation.Vision: Innovation with Smart SolutionsValues: Win-win, Innovation, Cooperation, integrity, Efficiency, CommitmentAfter Sales ServiceProfessional Sales & After-Sales ServiceNEXTAS has a professional R&D design team who have 15 years experience in precision manufacturing processes, they can provide a whole set of quick change fixture system customazation design scheme base on customer's process needs.NEXTAS can provide one-stop technical solutions and technical support such as process, fixture, and programming for customers' processing difficulties on a one-to-one basis.NEXTAS has a professional technology team who can offer matching application and professional after-sales service, to allow customers choose us without any worries.Mission:Provide competitlve intellgent manufacturing solutions and create value for customers through continuous innovation.Vision:Innovation with Smart SolutionsValues:Win-win, Innovation, Cooperation, integrity, Eficiency, Commitment.FAQFAQWhat's the function of MANUAL ZERO POINT PLATE?It enables fast, accurate part changeovers and setups in machining by providing a standard zero - point reference.What are its common specifications?Typical sizes like 125×125×27 mm, repeat positioning accuracy < 0.005 mm, pitch 52 or 96 mm, clamping force 20 KN.How to install the plate?Clean the mounting surface, use bolts to secure it to the machine table or fixture base, and tighten to the right torque.Can it be used with different machine tools?Yes, but check compatibility in terms of table size, mounting interface, and required accuracy first.How to maintain the plate?Clean the surface and contact points, check bolt tightness, lubricate moving parts, and inspect pneumatic parts.What to do if positioning accuracy drops?Check for damage, clean, verify bolt tightness, inspect pneumatic parts, and contact the manufacturer if needed.Are there different types and how to choose?Available in various shapes, sizes, and features. Choose based on workpiece size, clamping needs, and machine compatibility.Can it be customized?Some manufacturers offer customization. Contact them with your needs to discuss possibilities, costs, and lead times.How does it compare to automatic systems?It's more affordable but slower for part changeovers than automatic systems. Choose based on production needs and budget.
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