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PLC Controlled High Efficiency Silicone Sealant Double Planetary Machine Vacuum Mixer1
Mixing Equipment, Mixer, Mixing Machine
Foshan Aishilang Precision Machinery Business Department
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Product Description PLC controlled high efficiency silicone sealant Double planetary machine Vacuum mixerThe company's main technologies and products1. Design, manufacture and installation of chemical equipment.2. Complete equipment for unsaturated resins, emulsions, water-based PU, seam beautifiers, adhesives, paints, coatings and hot melt adhesives3. Complete equipment for glass glue, MS glue, silicone, structural glue, electronic potting glue, thermal conductive glue and polyurethane glue4. Multifunctional reactor, powerful disperser, planetary mixer, double planetary power mixer, horizontal kneader, vertical kneader, vacuum disperser, concentric twin-shaft mixer5. Horizontal twin-screw mixer, twin-screw cone mixer, vertical ribbon mixer, plow blade mixer, twin-shaft zero-gravity mixer, powder mixing complete equipment. Product DescriptionThe dual planetary power mixer is an instrument used for material dissolution, mixing, kneading and reaction processes. It is particularly suitable for dissolution, mixing, kneading and reaction processes of materials from powder to high viscosity and high density. Different stirring paddles (such as twist frame type and multi-blade type) can be selected according to different production processes and material characteristics.Equipment application field, also known as viscous body mixer, suitable for polymer lithium ion battery liquid and liquid lithium ion battery liquid, electronic electrode slurry, adhesive, mold glue, silicone sealant, polyurethane sealant, anaerobic adhesive, ink, pigment, cosmetics, ointment, and other electronic, chemical, food, pharmaceutical, building materials, pesticide industries, liquid and liquid, solid and liquid materials mixing, reaction, dispersion, dissolution, homogenization, emulsification and other processes. The working principle of the equipment, the viscous body mixer is equipped with a low-speed stirring component and a high-speed dispersing component. The low-speed stirring component adopts planetary gear transmission, and the stirring paddle also rotates while revolving, so that the material moves up and down and around, thereby achieving the ideal mixing effect in a shorter time. The high-speed dispersing component revolves together with the planetary frame, and rotates at high speed at the same time, so that the material is subjected to strong shearing and dispersion mixing, and its effect is several times that of an ordinary mixer. The dispersing components are divided into a single dispersing shaft and a double dispersing shaft, and customers can choose according to their needs. The two double-frame agitators revolve and rotate in the barrel at the same time, which can realize vacuuming, heating, and cooling, and the speed can be adjusted according to the situation. Equipped with multiple mixing barrels, one machine can operate multiple barrels. Matching performance characteristics The press makes discharging more convenientDetailed PhotosEnergy: various battery slurries and pastes (lithium batteries, nickel-chromium batteries, nickel-metal hydride batteries, fuel cells, power batteries, etc.)Electronic appliances: solder paste, ceramic slurry, magnetic materials, silicone ink, electronic adhesives, PVC plastics, electronic and electrical device potting glue, hot melt adhesive, various precious metal powders and slurries.Chemicals: various sealants, adhesives (silicone sealants, polysulfide sealants, hollow glass sealants, waterproof sealants, structural sealants, anaerobic adhesives, stone adhesives, mold adhesives, etc.), synthetic resin rubber, inks, putties, abrasives (pastes), wax products, synthetic rubber, synthetic resins, various powder materials, ceramic pigments; cosmetics,Daily chemicals: moisturizers, lipsticks, lotions, gels, facial masks, mascara, foundation, nail polish, toothpaste, soap.Food: various pastes, pastes, seasonings, jams, chocolate pastes. ModelDesign volume(L)Working volume (L)Cylinder size (mm)Stirring power (KW)Revolution/scraper speed (rpm)Rotation speed (rpm)Dispersed power (KW)Dispersion speed (rpm)EC-132φ180*1200.750-650-1700.750-2980EC-285φ250*1800.750-650-1701.50-2980EC-32015φ320*2502.20-650-17030-2980EC-43020φ350*32040-650-1705.50-2980EC-57050φ480*4005.50-650-1707.50-2980EC-6140100φ600*5007.50-300-95110-2980EC-7260200φ780*550110-300-95150-1450EC-8310250φ780*650150-300-95220-1450EC-9400300φ850*70018.50-300-95300-1450EC-10500400φ950*750300-300-65370-1450EC-11600500φ1000*850370-300-65450-1450EC-12700600φ1000*900370-300-65450-1450EC-1313001000φ1300*1000450-200-45550-1100EC-1415001200φ1300*1150550-150-35750-960EC-1523002000φ1500*1300750-90-24900-960Company ProfileFoshan Echelon Precision Machinery Co., Ltd. is a professional manufacturer of mechatronic equipment for fine chemicals and related fields. The company takes science and technology as the guide, is committed to the application of advanced technologies at home and abroad, and focuses on serving small and medium-sized chemical companies.Through interactive communication with customers, the company pays close attention to the diverse needs of customers, continuously improves and innovates, meets customer requirements, achieves a win-win situation for customers and hosts, and realizes the globalization of products.The equipment we can provide includes: complete sets of resin equipment, dispersion equipment, mixing equipment, powder mixing equipment, cracking kettle silicone oil kettle complete set of production equipment, glass glue MS glue complete set of production equipment, double planetary power mixer and a series of chemical equipment.Our team can provide the overall design, integration, and installation of production lines in related fields of the core products, and can provide service technology and equipment support in many fields such as coatings, inks, printing and dyeing auxiliaries, adhesives, liquid detergents, cosmetics, building materials, and food.Seiko quality, the company adheres to the spirit of perseverance, never forgets its original intention, forges ahead, and strives to become a world-class supplier of overall equipment solutions.The company adheres to the principle of quality first and innovation for development, providing customers with engineering design, equipment manufacturing, installation and commissioning services, and turnkey projects.Implementing a strict quality assurance system, the company meets the needs of customers with superb production level, advanced management and operation concepts, and high-quality after-sales service.The company's main technologies and products:1. Design, manufacture and installation of chemical equipment for the entire plant.2. Complete equipment for unsaturated resin, emulsion, water-based PU, seam beautifier, adhesive, paint and hot melt adhesive3. Complete equipment for glass glue, MS glue, silicone, structural glue, electronic potting glue, thermal conductive glue and polyurethane glue4. Multifunctional reactor, strong disperser, planetary mixer, double planetary power mixer, horizontal kneading machine, vertical kneading machine, vacuum disperser, concentric double shaft mixer5. Horizontal double spiral ribbon mixer, double spiral cone mixer, vertical spiral ribbon mixer, plow blade mixer, double shaft zero gravity mixer, powder mixing complete equipment.Corporate vision: to become a world-class equipment overall solution supplierCorporate values: to make the best use of talents and materialsCorporate talent outlook: loyalty, integrity, responsibility, learningCorporate culture: responsibility, learning, innovation, execution, common growth Our Advantages Echelon is a Chinese wet grinding equipment manufacturer. Its equipment is tailor-made for customers based on customer needs: from laboratories to industrial production and complete system engineering. Our purpose is to improve product performance, production capacity, energy consumption and production costs for users, and work with customers to improve product competitiveness! 1. High efficiency and energy saving: The planetary power mixer adopts planetary gear transmission, which has the characteristics of fast speed and high mixing efficiency. At the same time, it can save energy and reduce production costs. 2. Good mixing effect: The planetary power mixer adopts multi-layer spiral propeller, which can achieve fast and uniform mixing of materials, ensuring the mixing effect and quality. 3. Environmental protection and energy saving: The planetary power mixer adopts a closed mixing method, which effectively reduces material scattering and air pollution, and achieves environmental protection and energy saving effects.FAQQ1: Compared with ordinary mixers, what are the advantages of planetary mixers?1. Unique mixing structure: Planetary mixers have revolving and rotating mixing blades to simulate the trajectory of planetary motion. Compared with the single mixing method of ordinary mixers, it can produce more complex and efficient material flow, greatly improve the mixing uniformity, and is especially suitable for materials with extremely high mixing precision requirements, such as electronic slurries, high-end cosmetic raw materials, etc.2. High mixing efficiency: Due to its special motion mode, materials can be fully mixed in a short time, and the working efficiency is much higher than that of ordinary mixers. For example, in the production of lithium battery electrode materials, it can greatly shorten the batch production time and increase production capacity.3. Wide range of applicable materials: Whether it is low-viscosity liquids, high-viscosity pastes, or materials containing solid particles of various particle sizes, planetary mixers can perform mixing tasks excellently, and ordinary mixers are often unable to handle difficult materials.Q2: How to choose the right model of planetary mixer according to the characteristics of the material?1. Material viscosity: For low-viscosity materials (such as some solvent-based coatings), models with higher speeds and relatively simple blades can be selected to achieve rapid mixing; for high-viscosity materials (such as silicone rubber and sealants), models with large torque, complex blade structure and the ability to stir deeply inside the material should be selected to ensure that the material is fully turned and mixed.2. Material composition: If the material contains a large number of solid particles, pay attention to the dispersing ability of the mixer and select a model whose blades can effectively break up the agglomeration of particles; for materials containing volatile, flammable and explosive components, consider the sealing and explosion-proof performance of the equipment and select a model with corresponding safety design.3. Production scale: Small-scale, flexible planetary power mixers can be used for small-scale production; large-scale industrial production requires matching large-capacity, highly automated equipment to meet production requirements.Q3: How often do the stirring blades of the planetary power mixer need to be replaced, and how to judge?1. Wear observation: Check the surface of the blade regularly. If there is obvious wear and thinning, especially when there are gaps and deformations on the edge, which seriously affect the mixing effect, you need to consider replacing it. Generally, if the material is used frequently and the blades are worn out, they may need to be replaced every few months; if the material is mild and the frequency of use is low, the blade life can be up to several years.2. Mixing effect evaluation: When the uniformity of the mixed material is found to be significantly reduced, even if the equipment parameters are adjusted, it cannot be improved. It may be caused by severe wear of the blades, and the blades should be replaced in time.3. Abnormal operation sound: If the mixer makes abnormal noise during operation, and after excluding other component failures, it is likely that the blades are worn and cause unbalanced operation. At this time, the blades also need to be checked and replaced.Q4: What is the reason for the planetary power mixer to have too high temperature during operation, and how to solve it?1. Reason: On the one hand, it may be that the viscosity of the material is too large, the stirring resistance increases, and the motor generates too much heat due to long-term high-load operation; on the other hand, there is a problem with the equipment lubrication system, such as insufficient and deteriorated lubricating oil, which leads to increased friction between components and generates a lot of heat. In addition, cooling system failures, such as blockage of cooling water pipes and damage to cooling fans, cannot effectively take away heat, which can also cause excessive temperatures.2. Solution: For the material viscosity problem, the material viscosity can be appropriately reduced, such as heating the material (within the allowable range) or adjusting the formula; check the lubrication system, replenish or replace the lubricating oil; conduct a comprehensive overhaul of the cooling system, dredge the cooling water pipe, replace the damaged cooling fan, etc., to ensure the normal heat dissipation of the equipment and control the temperature within a reasonable range.Q5: What is the cleaning process of the planetary power mixer and what should be paid attention to?1. Cleaning process: First, after the mixer stops running, empty the remaining material; then, add an appropriate amount of cleaning agent to the mixer (select a suitable cleaning agent according to the properties of the material, such as organic solvents to clean oily materials, alkaline cleaning agents to clean water-based materials), start the mixer at a low speed for a period of time, let the cleaning agent fully contact the inner wall and blades of the equipment, dissolve and flush the residual materials; then, rinse the equipment with clean water, repeatedly rinse several times, until the discharged water is clear and free of impurities; finally, hot air drying or natural drying can be used to ensure that the inside of the equipment is dry to prevent rust and material residue.2. Precautions: Pay attention to safety when cleaning, avoid contact of cleaning agents with skin and eyes. If contact is made accidentally, rinse with plenty of water immediately and seek medical attention; for materials with special requirements, such as mixers used in the food and pharmaceutical industries, strict disinfection is required after cleaning; during the cleaning process, check whether the various parts of the equipment are damaged. If there is a problem, repair it in time to ensure normal use next time.Q6: What level of automation can the planetary power mixer achieve and how to achieve it?1. Automation level: Planetary power mixers can achieve a high degree of automation. From automatic feeding and precise metering of materials, to automatic control of parameters such as stirring speed, time, and temperature during mixing, to automatic unloading after mixing, the entire production process can be accurately controlled by the automation system. The operator only needs to set the parameters on the control panel, and the equipment can automatically run according to the preset program, greatly reducing manual intervention and improving production efficiency and product quality stability.2. Implementation method: By equipping with advanced control systems, such as programmable logic controllers (PLCs), connecting various sensors (such as temperature sensors, weight sensors, speed sensors, etc.) and actuators (such as motors, valves, conveyor belts, etc.). The sensor collects equipment operation data and material status information in real time and feeds it back to the PLC. The PLC issues instructions to the actuator according to the preset program to achieve precise control of equipment operation, thereby achieving automated production.Q7: What are the maintenance points of planetary power mixers?1. Regularly check the appearance of the equipment: check whether the equipment shell is damaged or deformed, whether the connection parts are loose, and repair or tighten them in time to ensure the stability of the overall structure of the equipment.2. Pay attention to the operation of the motor: check the temperature, noise, and vibration of the motor, and regularly add lubricating oil to the motor bearings to ensure the normal operation of the motor. If the motor is found to be abnormal, stop the machine for inspection and maintenance in time to avoid the expansion of the fault.3. Maintain the mixing system: In addition to the inspection and replacement of the paddles mentioned above, check the concentricity of the mixing shaft to ensure that the mixing shaft is stable and shake-free during operation; lubricate and clean the transmission chain, gears and other components to prevent wear and jamming.4. Maintain the cooling system: clean the cooling water pipeline regularly to prevent scale and impurities from clogging; check the working status of cooling water pumps, fans and other components to ensure that the cooling system can effectively dissipate heat and maintain the normal operating temperature of the equipment.5. Calibrate the metering device: If the mixer is equipped with a material metering device, calibrate it regularly to ensure the accuracy of the material addition amount, thereby ensuring the consistency of product quality.Welcome to send us inquiry discuss more, thanks.
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