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Made in China Simple Operation High Temperature Furnace for Water Heater Production1
Ceramic Machine, High Temperature Furnace, Simple Operation Enamel Furnace
Guangdong Zhenfulong Machinery Equipment Co., Ltd.
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Product DescriptionEnamel FurnaceEnamel Sintering Furnace is the key equipment to realise the enamel coating on the surface of metal substrate through high temperature sintering process, which is mainly divided into two types: cyclic type and continuous type. The equipment is widely used in the production of water heater liners and other areas (utensils, kitchen utensils, sanitary ware, building decoration, etc.) enamelled products, of which the continuous type equipment adopts the design of hanging chain structure and adjustable workpiece travelling speed.No.ItemUnitParameterRemarks1Applicable diametermmφ300,φ340,φ370,φ410Single inner_tank2Height of inner tankminmm400The maximum length is based on the original frame sizemax10003Average thickness ofenamellingcoatingmm0.3~0.5-4Totoal powerKw20380(220)V/50Hz5compressed airm3/min90.6-0.8Mpa,Compressed air for instrumentation6industrial waterm3/h2-7Position space dimensionm12×7.5×4.7Length×Width×Height8Station numberPCS9-9production taktS / 9pcs18050Lfor example10StaffingPCS2-1. Which manual operations can automation equipment replace?Mainly replaces highly repetitive, precision-demanding, labor-intensive, or hazardous operations such as assembly, welding, material handling, sorting, packaging, and inspection. Particularly suitable for electronics, automotive, food, pharmaceuticals, and similar industries. 2. What levels of precision and efficiency can the equipment achieve?Precision varies by equipment type. For example, precision assembly equipment can achieve repeat position accuracy of ±0.01mm, while welding robots achieve path accuracy of ±0.1mm. Efficiency is typically 3-10 times higher than manual labor and supports 24/7 operation, depending on production scenarios. 3. Does the equipment support flexible production (multi-variety, small-batch switching)?Modern automation equipment (e.g., robots, smart production lines) often supports flexibility. Quick changeovers for diverse products are achieved through programming or fixture replacement, meeting customized production needs. 4. Can we directly install automation equipment into our existing production line?Requires evaluation of current line layout, processes, and product characteristics. Most scenarios allow customization for compatibility, though complex cases may require partial line modifications. 5. What skill level is required to operate the equipment?Basic operations (startup, shutdown, daily checks) require minimal training. Programming and maintenance need professionals, but enterprises can opt for training services or supplier-provided technical support. 6. What is the typical payback period for automation upgrades?Usually 1-3 years, depending on equipment investment, labor cost savings, and productivity gains. Labor-intensive industries or high-capacity enterprises experience shorter payback cycles. 7. What is the warranty period, and what after-sales services are provided?Standard warranty is 1-2 years, extendable for core components. Services include installation, troubleshooting, spare parts replacement, and remote support; some suppliers offer regular maintenance. 8. What is the response time for equipment failures?Reputable suppliers commit to 24-hour response; local service points provide on-site repair within 48 hours. Remote diagnosis is prioritized for remote areas before dispatching engineers. 9. Do you provide equipment upgrades or re-engineering services?Most suppliers support upgrades (software updates, feature expansions). If production needs significantly change, re-engineering or retrofitting based on new process requirements is available. 10. Is automation equipment more energy-intensive than manual labor?Initial energy consumption may increase due to machine operation, but long-term comprehensive energy use (including labor and material waste) decreases through efficiency gains and defect reduction. Aligns with energy-saving trends. 11. Is automation suitable for small-to-medium enterprises (SMEs)?Yes. Cost-effective solutions (e.g., compact robots, modular equipment) now exist for SMEs, with lower upfront investment. Significantly enhances production stability, especially for enterprises with steady order volumes.
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