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Modern High Technology Firing Tunnel Kiln Producing Line Including Dryer Kiln1
Ceramic Machine, Toilet Producing Line Tunnel Kiln, Shuttle Kiln Sanitary Ware Ceramic Plant
Tangshan Hexiang Intelligent Technology Co., Ltd.
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Product Description Product DescriptionThe modern tunnel kiln firing machine mainly is used in sanitary ware plants producing and firing especially for big toilet, basin and others ceramic products. Its length can be from 60-120m, width can be 2m-4m, and capacity can be 300,000-1,200,000 pcs. Since the tunnel kiln is a long equipment and the product is installed in the kiln car on the track, the foundation is required to have a high bearing capacity. In particular, the soil must be uniform in the length scope of the kiln because the tunnel kiln is not allowed to have unevenness subsidence and deformation, otherwise it will seriously affect the normal operation of the kiln car and the service life of the kiln.Detailed PhotosMachine structureThe tunnel kiln mainly includes: Kiln main body Kiln steel structureLightweight refractory insulation materialDryer kilnBurning control systemThermal control systemKiln carComputer control systemSmoke exhaust sectionlocationThickness(mm)Structure(from inside to outside)From section 1 to section 12Kiln roof13813mm25mm100mmPansy mullite guidePolypropylene hollow sheetAluminium silicate fiber blanketKiln wall445230mm115mm100mmLight weight fireclay bricklight fire-clay insulating brickrock woolPreheating section and firing sectionLocationThickness(mm)Structure(from inside to outside)From section 13 to section 18 Kiln roof400260mm40mm100mmJM23 light weight mulliteHigh purity fiber blanketAluminium silicate fiber blanketkiln wall575230mm115mm180mm50mmJM23 light weight mullite light weight fireclay brickAluminium silicate fiber blanketalumina silicate fiber feltFrom section 19 to section 24kiln roof400260mm40mm100mmJM26 light weight mullite weight mulliteHigh purity fiber blanketAluminium silicate fibre blanketKiln wall575230mm115mm60mm120mm50 mmJM26 light weight mullitelight weight fireclay brickHigh purity fiber blanketAlumina silicate fiber blanketAlumina silicate fiber feltFrom section 25 to section 37Kiln roof420280mm40mm100mmJM28 light weight mulliteHigh purity fiber blanketalumina silicate fiber felt Kiln wall575230mm115mm60mm120mm50 mmJM26 light weight mulliteHigh aluminum poly light ballHigh aluminium fibre blanketAluminium silicate fibre blanketalumina silicate fiber feltRapid cooling zoneLocationThickness(mm)Structure(from inside to outside)From section 38 to section 42kiln roof380260mm20mm100mmJM26 light weight mulliteStandard fibre blanketAluminium silicate fibre blanketkiln wall575230mm115mm60mm120mm50mmJM26 light weight mullitelight weight fireclay brickHigh purity fiber blanketAluminium silicate fibre blanketAluminum silicate fiberIndirect heat-extraction sectionLocationThickness(mm)Structure(from inside to outside)From section 43 to section 50Kiln roof330200mm40mmLG-1.0 High alumina poly light ball brickAluminium silicate fibre blanketKiln wall445230mm115mm50mm50mmLG-0.8 High alumina poly light ball bricklight weight fireclay brickAluminium silicate fibre blanketalumina silicate fiber feltDirect cooling sectionLocationThickness(MM)Structure(from inside to outside)From section 51 to section 61Kiln roof190150mm40mmLG-1.0 High alumina poly light ball brickAluminium silicate fibre blanketkiln wall445230mm115mm100mmLight weight fireclay brickLight weight fireclay brickRock wool62-63 Section(2m/section)A3 Empty box steel structureOur AdvantagesLow invest cost, high output;Low gas consumption, high efficiency;Product ParametersItemNameUnit Technical data Remark1The kinds Applicable for hi-grade sanitary wareOne time firing2Production capacityPer year300000-1.2millions pcs per year 3Kiln lengthm60-120m The inner width of kilnm2.0-3.5mUseful width:3.5m The height of kilnm≤0.9 4WorkdayDays330 5Pass rate%≥95 6Firing cycleh12~18Can be adjusted7Size of kiln carmm2460×1560, 3360×1650W× L8Applied loading size of kiln carmm2500×1500×900, 3200×1600L×W×H9Quantity of kiln carset85-145 10Shed boardmm500mm 11Loading quantity of kiln carPCS/CARAverage 23Loading mixture12Firing temperatureoC1180~1250Be adjusted by production's requirement14Firing atmosphere oxidizing flame 15Fuel Natural gasAbout 8500Kcal/Nm316Quantity of firing burnerPcs76-128Brand: Germany Krom17Control group for temperatureGroup8-22Includes one for quick cooling18Temperature differenceoC≤±5keeping temperature in firing section19Unit consumeKcal/Kg≤1150 21Operation for kiln car completely automatic enter and out 22Control mean for temperaturePLCautomatic controlfiring in proportion Certifications
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