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Full Servo Baby Diaper Making Machine Diapers Production Line with Low Price 0.03% off2
Paper Machinery, Baby Diaper Machine, Price of Baby Diaper Production Machine
Jiangsu JWC Machinery Co., Ltd.
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Product Description https://binsun.en.made-in-china.comFull servo T Shape Ear Elastic Waistband Baby Diaper MachineJWC-NK600-EB-SVPRODUCT DRAWINGSMain technical Parameters1Design speed 600pcs/min2Stable working speed 500pcs/min3Qualified rate ≥ 97%(exclude the wastage due to the glue applicators and materials splicing joint)4Efficiency ≥ 85%5installation capacity ≥240KW7Electricity 380V ±5%,50HZ8Wire Three phases four wires 380V/50Hz (ground wire) 3X120mm3+1X50mm3+1X25mm39Air pressure ≥0.8Mpa 2.6m3/min10Total weight About 78tons 11Machine size 32×8×5 M(L×W×H)12Working space 38×12×8 M (L×W×H)13Machine color Rice white ,can be changed by order 14Product size S,M,L,XL15Containers 6X40HQ Machine main parts brand: Name Brand Origin 1Servo motorMitsubishi Japan2Auto web guiderFIFEUSA3Touchable screenBannerUSA4PLC controlling systemMitsubishi Japan5Sensor BannerUSA6Safety productionSchneiderFrance8Cutter raw materialM7USA9Gear according to usageBEM/NSK/SKFGermany/Japan/Sweden10Timing beltOptibelt or GatesGermany/USA11Low voltage electronic SchneiderFrance13Temperature controlling systemOmronJapan15Pressure regulating valveAirtacChinese Taiwan16Pneumatic elementAirtacChinese Taiwan17Solenoid valveAirtacChinese Taiwan18Moisture separatorAirtacChinese Taiwan19Automatic fault alarmMitsubishiJapanMachine Standard Configuration:1.Machine frame structure and main characters Reasonably solid square steel frame: Panel 25mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 120mm 120mm, 18mm thick bottom plate, 4 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency . Main panel covered with 2mm stainless steelWhole layout is main machine+ external unwinding machine unit+ back operating platform ,glue applicator on the back operating platform ,cabinet put beneath.The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance) .The back doors of the machine has sound proof foamEquip with gantry crane, easy to change the shape cutter unit The enter distance of all tool unit can be adjusted online by hand wheel 2. Crusher system3. Fluff forming system 4. SAP feeding system5. Bottom tissue feeding, roll diameter φ800mm6. Upper tissue, roll diameter φ800mm7. Fluff core wrapped by upper and bottom tissue, also can be wrapped by one whole piece tissue 8. ADL feeding, roll diameter φ800mm9. Fluff core inner cut device 1 set,adopt frame type structure, increase the cutter life 10. Leak cuff unit 11. Hydrophilic nonwoven supply, roll diameterφ800mm12. Side tape supply:13. Elastic ear material supply unit 14. Frontal ear material supply15. Three pieces complex, two sides fixing unit, adhesion pressing16. Bottom film supply17. Frontal tape supply:Surface layer, absorption core, bottom film pressing 19. One set products cutting unit20.1set pressing unit(Y shape roller360)21. Product vertical tri-fold22. 1 set pressing unit(Y shape roller 200)23. Transmission unit24. 1 set final cut unit25. Horizontal fold transmission unit26. 2 set horizontal fold unit27. Product transmission unit28. Auto rejection exit (pneumatic) 29. Horizontal stacker transmissionServo driving horizontal stacker adopts double pusher and double exits. It press 25% and speed is 35-40bags/minute. Each push pieces range is 12-36pieces/push. (Normally 12-18pcs)Note: the stacker is not included into the main machine. Customer needs to choose it or other packing waysNote: the stacker is not included into the main machine. Customer needs to choose it or other packing ways30. Driving systemAdopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintainAll cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter's lifetimeCutter adopts servo planetary reducer+ universal joint coupler transmissionStressed timing belt is widen31. Air supplyVacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blowerAir supply is set on the top of machine, made by stainless steel drawing tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjustedWastage pipe made by PVC material, each 2 meters has transparent pipe for observing There are two gas supply lines, one is a pressure-holding line for the cylinder and solenoid valve, and the other is a pressure-relief line for the glue gun and waste discharge, without interference. Air tube is set on the top of machine, unified conveyed by galvanized pipe, connect necessary distributing pipe at the nearest place, neatly arrangementRaw materials Material style Fluff pulp 685g/m2hydrophilic non-woven as top sheet 18g/ m2SMS leak cuff nonwoven 15g/ m2top sheet tissue paper virgin tissue 15g/ m2bottom sheet tissue paper virgin tissue 15g/ m2back sheet PE film31g/m2, 24g/ m2ADL Frontal tape Side tape leak cuff and leak cuff elastic ribbon720DElastic nonwoven material for making ear SAP hot melt adhesive -elastic hot melt adhesive- construction If customer need, we can order the packing bag for them
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