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Advanced Medical Equipment Homogenizer Mixer for Optimal Results1
Mixing Equipment, Medical Equipment, Professional Mixer
MGM Machinery Equipment Co.,Ltd.
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Product Description I.Basic Working PrincipleBy vacuum suction (or artificial feeding) into the conical container of the material through the mixing of the binder added in the modified stirrer under the action of the ring, radial, axial movement, fully mixed, and then by the granulation cutter cut into uniform texture, dense spherical particles. (The following schematic diagram) II. ApplicationIII. Equipment Composition, Main Structure, and Materials1. CompositionThe machine is mainly composed of the chassis, covered container, mixing system, cutting system, discharge device, control system, and water-gas system. (As shown in the figure below) IV. Main Structure and Materials1. Chassis:Made of welded steel, the frame is covered with stainless steel plates. The chassis frame is divided into upper and lower parts. The bottom is equipped with adjustable support feet and vibration damping pads. The upper frame supports the covered container, mixing system, cutting system, and discharge device. The lower frame mainly carries the reducer, motor, and transmission system. The electrical control motherboard is placed inside the lower frame. Frame material: Q235-A. Three sides are equipped with protective cover plates, and the other side is equipped with a movable door made of protective cover plates. Material: SUS304. 2. Covered Container:The container is inverted conical, with a stirrer installed at the bottom center and a granulation cutter on the side. The upper part has a quick-opening cover; the quick-opening cover consists of a cover, cover fixing arm, cover rotating arm, and cylinder. The cover is equipped with a feed port, sight glass, and exhaust device. Material: SUS304. 3. Mixing System:Composed of a motor, frequency converter, reduction device, transmission shaft, modified Bumar-type stirrer, compressed gas sealing device, and rotating air gap seal. Material: 45#/SUS304. 4. Cutting System:Composed of a motor, frequency converter, transmission components, multiple U-shaped cutting blades, and gas sealing components. Cutting System 5. Discharge Device:Composed of a discharge seat, discharge plug, discharge port, and guide rod. 6. Control System:Composed of a PLC programmable controller, complete electrical components, pneumatic components, and a human-machine interface operation screen. V. Main Performance Characteristics1. Chassis1.1 Surface matte treatment, high smoothness, easy to clean;1.2 Adjustable support damping pads can quickly adjust the equipment level;1.3 Movable door structure, convenient for maintenance. 2. Covered Container2.1 No dead corners inside the container, the inner surface is polished to a roughness of Ra=0.8μm, conducive to material flow and cleaning.2.2 Operates in a sealed state, pneumatic quick-opening container cover, easy and fast to open, convenient for feeding and observing the movement of materials inside the container. 3. Mixing System3.1 Smooth operation, high output torque, improves movement, reduces vibration, and lowers noise;3.2 The stirrer can make the material produce circumferential, radial, and axial fluidized movement, strong and uniform mixing ability;3.3 For materials with large specific gravity differences, it can also mix well and prepare granules;3.4 Axial sealing effect is good, preventing drugs from being contaminated by lubricating grease, and avoiding material and liquid from entering the bearing cavity, damaging the equipment. 4. Cutting System4.1 Smooth operation, high output torque, improves movement, small vibration, and low noise;4.2 Multiple U-shaped cutting blades, strong shearing force, fast granulation, good particle size;4.3 High and low-speed switching according to process requirements.5.1 Safety interlock, convenient and fast discharge.5.2 Pneumatic control, simple structure. 6. Water-Gas SystemManual valve controls water and gas conversion, good sealing, no leakage. 7. Control SystemPLC control, human-machine interface operation, can set and display operating parameters and actual working parameters; reliable, operable, and maintainable, simple, intuitive, and easy to master. 8. Advantages8.1 The whole machine has reliable safety interlock protection function;8.2 Can be equipped with a vacuum feeder and a paddle machine (optional), to complete feeding and spraying;8.3 Can be connected to a dryer to form an integrated production line, thereby reducing labor intensity and improving production efficiency. VI. Technical Parameters NO.ItemUnitModel Specification1Total VolumeL10L2OutputKg/BATCH33Mixing Motor PowerKW1.14Mixing Speedrpm/min0-6005Cutting Motor PowerKW0.756Cutting Speedrpm/min300-30007Compressed Air PressureMpa0.3-0.68Product Particle SizeMesh20-809Working Timemin5-10 VII. Configuration List Pot CoverNAMEMaterialSpecificationRemarks Pot CoverOrganic Glass Convenient for observing material processingPot Cover Locking DeviceSS304 Pot Cover SealSilicone RubberMatchingComplies with GMP standardsPaddle DeviceSS304 Used for binder feedingExhaust PortSS304 Filter Element Machine body Granulator Pot BodySS304V=10Lδ=4mmInner and outer surface polishedPot Body FlangeSS304δ=18mm Pot Body HandleSS304 Pot BottomSS304δ=6mm Mixing systems Main Stirring PaddleSS304Z-type1.0mm~1.5mmMaterial produces circumferential, radial, and axial fluidized movement, strong and uniform mixing ability, adjustable speed, gap between paddle and pot bottom 1.0mm~1.5mm Gas Sealing ComponentSS304 MatchingFood-grade silicone, prevents material and liquid from entering the stirring deviceStirring Motor 1.1KWSpeed controlled by frequency converter, meets production process requirementsStirring Frequency Converter 1.1KW Frequency conversion speed regulation Cutting SystemsCutting BladeSS304Matching Multiple U-shaped blades, strong shearing force, fast granulation, good particle sizeCutting Motor 0.75kwSpeed controlled by frequency converter, meets production process requirementsCutting Frequency Converter 0.75KWFrequency conversion speed regulationElastic Coupling MatchingClaw-type, stable transmission, easy disassembly and assemblyGas Sealing Component MatchingFood-grade, prevents material and liquid from entering the cutting device Discharge Device Discharge DeviceSS304 Manual discharge, easy to clean Discharge PlugSS304 Discharge PortSS304Matching abutmentPanelPanelSS304δ=1.5mmSurface polishedSide Cover PlateSS304δ=1.5mmSurface polishedSupport FrameSS304Channel Steel 12#SS304=1.5mm control system Control CabinetSS304δ1.5mm Touch Screen 7″ 7″Human-machine interaction PLC Programmable Controller LG Emergency Stop Electrical Components Pneumatic partPressure Regulating Valve AR-2000 Pressure Gauge AR-2000 Oil-Water Separator AR-2000 Solenoid ValveComplete Set
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