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Chemical Industry Plow Mixer for Powders, Pigments, and Resins1
Mixing Equipment, Pigments, and Resins, Plow Mixer, Automatic Mixer
PerMix Tec Co., Ltd.
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Product DescriptionProduct DescriptionPTP - Paddle MixerPerMix PTS series Plow Mixer is one of our two types of Turbulent Mixer, which are originally designed by our Israeli engineers, and the other one is PerMix PTP series Paddle Mixer. PTS Plow mixer is so versatile that it can handle nearly all types of materials including dry powders, granular materials, short fibered substances, moist solids with liquids, pasty materials and highly viscous masses. PerMix PTS Plow Mixers can be used for numerous processing, including compounding, fine mixing, dispersing, suspending, emulsifying, deaerating, tempering, accelerating chemical or physical reactions, granulating, breaking down agglomerates, etc. They are particularly suited for such difficult processes as mixing trace elements in proportions of 1 in 100,000 to 1 in 1,000,000 parts. Typical applications of PerMix Plow Mixers are:1. Dry powder mixing: Food flavoring/additives, Sponge/cake mixes, Cosmetics, Pharmaceuticals, Cement, Powdered rubber2. Paste mixing: Biscuit creams, dough, PVC pastes, Car body fillers/putties, Sugar/marzipan paste, Toiletry pastes, Tile adhesives and grouts3. Mixing of wet slurry: Filter cake re-slurrying, dough, Fiber glass resin dough putty4. Wet granulation5. Liquid coating of powders and granules6. Fat and oil incorporation7. Vacuum drying8. Hot air dryingVacuum Mixer DryerWith some special modifications - for example heating jacket for the mixing tank, mechanical shaft seal, special segmented discharge valve, dust filter housing, temperature control system - the PerMix PTS series Plow Mixer can be used as a multi-stage process vessel eliminating the need for additional specialist equipment. It can be used as a vacuum mixer dryer, mixer-granulator, de-aerator, reactor and cooler.Basic ConstructionPerMix PTS series Plow Mixer consists of a centrally mounted horizontal shaft that rotates within a cylindrical container, plough shaped mixing elements that are attached to the centrally mounted shaft, special openings at the top for feeding materials, flush fitting access doors in the front of the mixer, a flush fitting discharge valve at the bottom of the mixer which is pneumatically or manually operated, and a complete drive unit. The mixing drum of a Plow Mixer is filled from 30% to 70% capacity, allowing space for individual particles to be dispersed within the main area of the mixer. The plough-shaped mixing elements create intense axial and radial movement causing the product to move throughout the mixing area. The shape and angle, together with the adjustment and rotation of the mixing elements and the mixing drum, cause the product to be lifted off the surface of the drum wall. The product is automatically discharged while the machine is still running so that any segregation is prevented.Special Design with ChoppersThe installation of PerMix High Speed Side Choppers in the basic PTS mixer enables the breaking down of agglomerates / lumps, and also accelerates the mixing process. Together with the mixing element, the PerMix Side Chopper removes lumps in the initial product, chops pasty adhesives and hinders the formation of agglomeration during the moisturizing of powdered substances. The PerMix Side Chopper is operated independently by its own motor.Lab & Pilot ModelsPerMix is able to offer lab & pilot size Plow mixers for Research & Development purpose. The small size machine is very helpful for customers when the ingredients for R&D are expensive, and to meet the budget limit at the first stage. With the good performance of the lab & pilot mixer, it is easy to scale up for a medium size or even bigger one.Optional FeaturesContinuous operationHeating/Cooling jacketFeeding & DischargingPerMix supplies mixers for continuous work when a large capacity per hour is needed for the same material. Continuous plough mixers differ from batch plough mixers in that the mass flow of the product is from the inlet of the container to the discharge at the opposite end.Jacketed vessel for heating/cooling operation by steam, thermal oil, or water. ASME/PED certificate can be optional for high pressure operation.A variety of feeding & discharging methods can be selected by the customers. Discharging port can be by manual or pneumatic operation.Interchangeable mixing elementInterchangeable mixing elementSpray nozzlePerMix provides mainly two types of mixing elements – plough (for PTS Mixer) and paddle (for PTP Mixer). Both plough (for PTS Mixer) and paddle (for PTP Mixer) have their own advantages: the plough-shaped element shortens the mixing time, and can easily penetrate through the dense and thick powder or paste materials, while the paddle element provides more gentle mixing with less heat generated which is good for temperature sensitive materials. PerMix can design the mixer to work with interchangeable mixing tool of both paddles and plows, supplying versatility while keeping a relatively low budget for our customer. Liquid can be added into the powder by spray nozzles on a pipe which is installed on the top of the mixing vessel. The necessary pump and tank can also be provided by PerMix.Access doorConstruction materialAccess doors can be designed for easy cleaning, inspection & maintenance.We are able to offer mixers with contact part to be built by Carbon steel, SS304, SS316/316L, Titanium, Duplex stainless steel, Hastelloy, etc. For abrasive materials we offer hardened steel as the contact part, or the mixing elements to be coated with materials such as Tungsten Carbide or equivalent.SpecificationModelTotal(liter)Useful(liter)kW (*)RPM (*)H1 (*)(mm)L(mm)W(mm)H(mm)Weight(kg)PTS-5L531.1365320900400600110PTS-10L1071.1365300950400600120PTS-4545302.22107009408801,160280PTS-70704541906201,1501,0551,250400PTS-100100705.51756201,3301,0651,280630PTS-2002001407.51556101,6201,1101,370740PTS-300300210111506201,7951,1901,460860PTS-50050035018.51406102,0701,4301,5701,280PTS-750750500221276102,2501,4701,6801,460PTS-10001,000700221211502,4501,6501,3601,570PTS-15001,5001,000301151502,7901,7001,4101,950PTS-20002,0001,400371101803,0551,9101,5502,680PTS-30003,0002,100371021803,3951,9601,7803,200PTS-40004,0002,80045961803,7152,1601,9004,200PTS-50005,0003,50055851804,0652,2302,0004,850PTS-60006,0004,20055751804,2252,2802,1005,300PTS-80008,0005,60090672004,6902,4802,2756,800PTS-1000010,0007,000132552005,7102,5502,3159,900PTS-1200012,0008,400132452006,0102,6002,41510,700PTS-1500015,00010,500160425008,2602,7802,86015,800PTS-2000020,00014,000250385509,1202,9903,06023,300PTS-2500025,00017,5002503355010,1253,1053,21027,700PTS-3000030,00021,0002803060010,4803,2703,42030,4001. PTS-L: laboratory size2. kW/rpm are product dependent and might vary.3. H1 (discharge height) can be designed according to request.4. All specifications and illustrations are as accurate as is reasonably possible, but they are not binding.5. PerMix reserves the right to modify the design without notice.GalleryCompany ProfileIn 2010, Mr. Arie Srugo, the second generation of SRUGO family, sold the whole company. After three years validity period of confidential agreement, in 2013, he decided to work with a Chinese company in order to take the advantage of the lower cost with an improving technology, set up PerMix, and target this company to be present in global market. PerMix Tec Co., Ltd. is established as the professional supplier of industrial mixing and other processing equipment. Our state-of-the-art technology and know-how in this section is originally from Israel. Along with the low labor cost advantage in China. PerMix is born to be your partner for the cost effective solutions in powder, paste and liquid mixing applications.Our CustomersFAQQ: What is your price level compared with European suppliers and local Chinese suppliers?A: Depending on the machine type and size, our price level is 30%-60% less than the European suppliers and 5-15% higher than the big local suppliers. Q: Are you able to provide tailor-made design and production for the mixers?A: Yes, in fact more than half of our mixers are tailor made, which is one of our strong points.Q: Are you able to design and produce other processing equipment?A: We are open to discuss about it. Q: Can you provide machines to OEM customers, meaning to label their brands on the machines.A: Yes we are doing it a lot. We have several OEM partners in the USA. Q: Do you have agent network out of China?A: Yes we do have agents but only in some countries, for example in USA, Germany, Poland, Spain, Denmark, Turkey, Argentina, etc. We are still looking for more agents because we believe to work with agents is the best way to do business. Q: What is your delivery lead time of the mixing equipment.A: Depending on the size and level of customization, but usually it is from 6-14 weeks. Q: How do you pack and ship the mixing machines?A: For machines don't require full container loading, we will pack them in wooden case. For FCL (full container loading) shipment, we will just wrap the machines in plastic films and fix them in the container. The shipment can be either by air or by sea.
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