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Ceramic Sanitary Green Body Automatic Innovation Robotic Repairing and Polishing Producing Line1
Ceramic Machine, Automatic Robot Repair Producing Line, Robot Polish Line for Sanitary Ware
Tangshan Hexiang Intelligent Technology Co., Ltd.
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Product Description Product DescriptionAt present, most of these sanitary ceramic polishing processes use manual polishing, and manual polishing has high physical harm to personnel, high labor intensity, relatively large dust when polishing the green body, and operators are prone to occupational diseases, and the product quality is affected by human factors, it is relatively large and cannot guarantee the homogeneity of the product.The robot green body grinding workstation adopts robot grinding, which changes the uncertain factors when the traditional manual grinding personnel contact the body, improves the grinding efficiency, and reduces the occupational hazards to the operators; this workstation integrates three-station grinding and transporting. The integrated continuous polishing workstation greatly saves personnel configuration, increases polishing efficiency to a certain extent, and reduces labor costs. Detailed PhotosThe green body repairing system mainly includes:Robotic polishing machineRobotic transporting machineRotary tableDedust systemElectric control Robot polishing repairing green base systems structureSection nameRemarkRotary table systems4 work units, servo driveRotary table hoist systemshas anti-dust cover, SMC cylinder,FANUC servo motor + Japan NABTESCO reducer,Japan THK linear guidewayPneumatic control systemsSMC componentsRobot body systemsFANUC robot bodyDe-dust systemsCloth bag de-dust typeElectrical control systemsSIEMENS PLCSubsidiary facilities Grinding headIntelligent floating grinding head, has force sensor, displacement sensor, tilt angle sensor,auto compensation. Grinding head power is adjustable, has anti-water and anti-dust design,suitable for working in severe environmentSafety protection devicehas safety light curtain and default alarm deviceProduct ParametersAdvanced PLC control system and Profinet communication technology;Three-station intelligent simultaneous polishing technology;Smart appointment systemSimultaneous transportation and polishing;Pneumatic control component integration technology Robot polishing systems parametersItem SpecificationsTransfer robotRobot bodyFANUC, R-2000ic /210LRotation radius2655mmCarrying weight210KGMax. running speed3000mm/sAxis quantity6Repeated positioning accuracy±0.2mmWork temperature0-45oCHumidity<75RH (no moisture condensation)Polishing work unit 1Robot bodyFANUC,M-710ic/50LRotation radius2050mmCarrying weight50KGMax. running speed4000mm/sAxis quantity6Repeated positioning accuracy±0.07mmWork temperature0-45oCHumidity<75RH (no moisture condensation)Polishing work unit 2Robot bodyFANUC,M-710ic/50LRotation radius2050mmCarrying weight50KGMax. running speed4000mm/sAxis quantity6Repeated positioning accuracy±0.07mmWork temperature0-45oCHumidity<75RH (no moisture condensation)Polishing work unit 3Robot bodyFANUC, M-20ia/20LRotation radius1813mmCarrying weight20KGMax. running speed2000mm/sAxis quantity6Repeated positioning accuracy±0.08mmWork temperature0-45oCHumidity<75RH (no moisture condensation)Grinding head Grinding headM5037Constant force range5-150NChange range0-25mmConstant force change ±2NDisplacement sensor accuracy0.01mm Load14KGWeight3.2KG Working principleThis machine is composed of multiple working parts. A good running state is a prerequisite to ensure product quality. Reasonable cooperation between the parts is the key to the operation of the whole machine.1 Handling statusFirst, make an appointment on the touch screen to polish the varieties. Switch the control mode to "Auto" mode and press the "Start" button on the control cabinet. After the signal that the transport line can be transported arrives, the R4 transport robot starts to move, and transports the pre-booked body from the transport line to the 0th position of the turntable, and enters the state of waiting for polishing;2 Polishing state of the robotAfter the blanks at position 0 have been transported, the turntable will perform an action (90° per rotation) after the turntable receives the signal of completion of the transfer. Turn to the position of the polishing robot. After the polishing permission conditions are met, the robot executes the polishing program, and so on, the three stations are simultaneously polishing. After the three stations are all polished, the turntable receives the signal of completion of the polishing, the turntable starts to rotate, and the next round of polishing continues;3 The offline state of the blankAfter the 270° robot polishing is completed, the entire polishing process is completed. After the turntable rotates 90°, the handling robot receives the blanking program, and the handling robot executes the blanking operation. Transport the 360° blank off the assembly line (0° and 360° are the same position, the difference lies in the program execution). At this step, the green body is polished;4 Pneumatic systemThe pneumatic system of robot grinding is composed of pneumatic control valve, pneumatic solenoid valve, cylinder components and pneumatic accessories. The air pressure is provided by the air source manifold, and the air pressure required by each cylinder is adjusted by the pneumatic regulating valve. The pneumatic solenoid valve controls the on and off of each pipeline to start the cylinder and the original grinding head to perform the required steps for polishing.CapacityCapacity calculation, sample by 2 module type Production is 1-piece toilet working time9Hours per shiftOutput800-1400Piece/shift Our AdvantagesSupply turnkey tailor design of sanitary ware producing line;Supply sanitary ware slip and glaze formula service;Supply sanitary ware high pressure casting technical train service;Supply sanitary ware high pressure mold making and train service;Supply high quality producing machine;Supply installation and commissioning service;Supply producing team building service. Company Profile
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