IPDB › China Industry › Manufacturing & Processing Machinery › Engraving Machine
High-Performance Keyhole Drilling Machine (Lock Step + Keyhole Function) for Door Panel Processing1
Engraving Machine, CNC Keyhole Machines, Lockstep Making Machine
ShanDong Unistar Machinery Co., Ltd.
Preview:
Product Description High-Performance Keyhole Drilling Machine (Lock Step + Keyhole Function) for Door Panel ProcessingThe Keyhole Drilling Machine (Model: Lock Step + Keyhole) is a highly integrated and automated processing equipment specifically designed for precision machining of door panels. It specializes in completing two core tasks in one continuous workflow: lock step forming and keyhole drilling. The machine starts operation only after the door panel has undergone four-side cutting and begins to flow backward, ensuring seamless connection with the pre-processing procedures of door panel production. It automatically stops processing once the lock step and keyhole machining are finished, and the door panel resumes backward flow-this synchronized working mode greatly optimizes the overall production rhythm of the door panel manufacturing line. Equipped with advanced components and an intelligent control system, it achieves high-precision, high-efficiency, and stable processing, effectively meeting the strict quality requirements of modern door panel production for lock-related machining.Applicable industryThis Keyhole Drilling Machine is widely applied in industries centered on door panel production and processing, mainly including: Residential Door Manufacturing Industry: Used for machining lock steps and keyholes on wooden residential doors, composite wooden doors, and solid wood doors, ensuring the accuracy of lock installation to meet the daily use needs of households.Commercial Door Production Industry: Suitable for processing fire-proof doors, anti-theft doors, and office partition doors used in commercial buildings. Its high stability and durability can adapt to the large-volume production demands of commercial door projects.Furniture and Custom Decoration Industry: In the custom furniture sector, it is used for machining door panels of wardrobes, bookcases, and cabinets that require lock installation, matching the personalized design needs of custom furniture.Door Panel Processing and Supporting Industry: As a core supporting equipment for professional door panel processing factories, it provides standardized and precise lock-related machining services for downstream door manufacturing enterprises. Advantages of machine1 High Automation LevelEquipped with an automatic thickness measurement function, the machine can automatically detect the thickness of door panels during operation, eliminating the need for manual measurement and adjustment. This not only reduces labor input but also avoids machining errors caused by human operation.Realizes simultaneous processing of lock steps and keyholes. Unlike traditional equipment that requires separate processing of the two processes, this machine completes both tasks in one workflow, significantly shortening the processing cycle and improving production efficiency.2 Excellent Processing PerformanceWide range of applicable door panel sizes: It can process door panels with lengths ranging from 1680mm to 2800mm, widths from 350mm to 1100mm, and thicknesses from 30mm to 60mm, covering most common door panel specifications in the market and strong adaptability.High processing precision: The repeat positioning accuracy reaches ±0.05mm, ensuring that the size and position of lock steps and keyholes processed on each door panel are highly consistent. This avoids problems such as difficult lock installation or loose locks caused by machining errors.Adjustable and efficient processing speed: The processing speed can be adjusted between 6m/min and 15m/min according to actual production needs. It can balance processing efficiency and quality-choose a higher speed for large-batch standard products to improve output, and a lower speed for special-shaped or high-precision door panels to ensure processing accuracy.3 Reliable and Durable ConfigurationAdopts high-quality core components from well-known brands worldwide. For example, the reducer is from Japan Shinpo, the linear guide rails are from Taiwan SHAC/PEK, the screws are from Taiwan TBI, and the AC contactors and relays are from SIEMENS. These components ensure the long-term stable operation of the machine and reduce the frequency of maintenance and replacement.The machine is equipped with a leakage protection circuit breaker (brand: CHINT) and a high-quality switching power supply (brand: MORNSUN), which effectively improves the electrical safety of the equipment and prevents safety accidents such as electric leakage or power failure.4 Optimized Operational ExperienceThe rapid traverse speed of the machine reaches 50m/min. During the non-processing movement (such as moving the spindle to the machining position), it can quickly reach the target position, reducing idle time and further improving overall production efficiency.The system controller (brand: XINJE, Model: HSY3) has a user-friendly operation interface, which is easy for operators to learn and master. It can also store multiple sets of machining parameters, facilitating quick parameter calling when processing different types of door panels. Detail parameterParameter CategorySpecific ParametersDetailsProduction PaceStart ConditionWhen all four sides of the door panel are cut and the panel begins to flow backward End ConditionWhen the lock step + keyhole processing are completed and the panel begins to flow backward UnitSecondsDoor Panel Processing RangeLength1680-2800mm Width350-1100mm Thickness30-60mmSpindle PowerLocking slot and locking step spindle4.5KW1, 2.2KW1 (Brand: JST) Locking hole spindle6KW1, 3.5KW1 (Brand: JST)Motion PerformanceRapid traverse speed50m/min Repeat positioning accuracy±0.05mm Processing speed6-15m/minTravel Path (Guide Rail)Front and rear Y-axisModel: 30 (Brand: Taiwan SHAC/PEK); Rack/screw model: 1.5 Module Left and right X-axisModel: 25 (Brand: Taiwan SHAC/PEK); Rack/screw model: 1.5 Module Upper and lower Z-axisModel: 25 (Brand: Taiwan SHAC/PEK); Rack/screw model: 2510ScrewX/Y/Z axisModel: 2510 (Brand: Taiwan TBI)ReducerLeft and right X-axisBrand: Japan Shinpo (Model: Not specified) Front and rear Y-axisBrand: Japan Shinpo; Model: VISF; Speed ratio: 1:8 Upper and lower Z-axisBrand: Japan Shinpo (Model & Speed ratio: Not specified)System ControllerBrandXINJE ModelHSY3 Quantity1Servo Drive & MotorFront and rear Y-axisDrive model: DS5C2; Motor model: DS5C2 (Brand: XINJE) Left and right X-axisDrive model: DS5C2; Motor model: DS5C2 (Brand: XINJE) Upper and lower Z-axisDrive model: DS5C1; Motor model: DS5C1 (Brand: XINJE)InverterBrandXINJE ModelVH1 Quantity6Other Key ComponentsAC contactor, relayBrand: SIEMENS Switching power supplyBrand: MORNSUN Leakage protection circuit breakerBrand: CHINT Position sensorBrand: Japan OPTEX Solenoid valveBrand: Taiwan AIRTAC CableBrand: JX CableAuxiliary ParametersDust removal port dimensionsφ150mm * 2 Operating air pressure0.6-0.8Mpa Operating voltageAC380V/3PH/50Hz Total system power15KWComponent introduction1 Core Motion Components Linear Guide Rails (Taiwan SHAC/PEK): Responsible for the precise movement of the machine's X, Y, and Z axes. The front and rear Y-axis uses a 30-model guide rail, while the left and right X-axis and upper and lower Z-axis use 25-model guide rails. These guide rails have high rigidity and wear resistance, ensuring stable and accurate movement of the spindle during processing.Ball Screws (Taiwan TBI): The X, Y, and Z axes all adopt 2510-model ball screws. They convert the rotational motion of the servo motor into linear motion with high efficiency and low backlash, which is a key component to ensure the machine's repeat positioning accuracy.Servo Motors & Drives (XINJE): The Y-axis and X-axis use DS5C2-model servo motors and drives, while the Z-axis uses DS5C1-model. They provide stable power for the machine's motion, with fast response speed and high control precision, enabling the machine to quickly and accurately reach the set machining position.2 Processing Power Components Spindles (JST): There are two types of spindles-one for locking slots and locking steps (4.5KW*1 + 2.2KW*1) and one for locking holes (6KW*1 + 3.5KW*1). These high-power spindles can easily cut various door panel materials (such as wood, composite materials) and ensure smooth and burr-free machining surfaces.Reducer (Japan Shinpo): It is mainly used to adjust the speed and torque of the motor. The front and rear Y-axis reducer has a speed ratio of 1:8, which can optimize the motion performance of the Y-axis, making the door panel's front-rear positioning more stable.3 Control & Electrical Components System Controller (XINJE HSY3): As the "brain" of the machine, it integrates parameter setting, process control, and status monitoring functions. Operators can set machining parameters (such as door panel size, processing speed) through the controller, and the controller will automatically control the machine to complete the processing tasks.Inverter (XINJE VH1, 6 units): Used to adjust the speed of the spindle and other motors. It can realize stepless speed regulation, making the motor speed match the processing needs of different materials and improving the flexibility of the machine.Safety Components: Including SIEMENS AC contactors/relays (ensuring stable electrical connections), CHINT leakage protection circuit breakers (preventing electric leakage accidents), and MORNSUN switching power supplies (providing stable power for electrical components). These components form a complete electrical safety protection system.4 Auxiliary ComponentsPosition Sensor (Japan OPTEX): Used to detect the position of the door panel and the spindle. It can feed back real-time position information to the controller, ensuring that the machine does not deviate during processing.Solenoid Valve (Taiwan AIRTAC): Controls the on-off of the air circuit (such as the air circuit for clamping the door panel). It has fast response speed and high reliability, ensuring that the door panel is firmly clamped during processing.Dust Removal Port (φ150mm * 2): Connected to the dust removal system, it can quickly suck away the sawdust and debris generated during processing, keeping the working environment clean and preventing debris from affecting the processing precision.Cable (JX Cable): Provides electrical connections for various components. It has good insulation performance and wear resistance, adapting to the long-term movement of the machine's axes and ensuring stable electrical signal transmission.Foreign intervieweeExhibition pictures Factory ShowFAQQ1: What types of door panel materials can this machine process?A1: The machine is mainly designed for processing door panels made of wood, composite wood, and other similar materials (common in residential doors, commercial doors, and furniture doors). For special materials (such as metal door panels), it is necessary to replace the corresponding spindle and cutting tools, and adjust the machining parameters. It is recommended to consult our technical team before processing special materials.Q2: How to adjust the machining parameters when processing door panels of different sizes?A2: You can adjust the parameters through the XINJE HSY3 system controller: Enter the "Parameter Setting" interface on the controller;Select the "Door Panel Size" option, and input the length, width, and thickness of the target door panel;Adjust the "Processing Speed" according to the material and precision requirements (the adjustable range is 6-15m/min);After setting, click "Save" to store the parameters. The machine will automatically call the set parameters when processing the corresponding door panels next time.Q3: What should I do if the machine's repeat positioning accuracy decreases?A3: The decrease in repeat positioning accuracy may be caused by the following reasons. You can troubleshoot in the following order: Check the linear guide rails and ball screws: If there is sawdust or debris on the guide rails/screws, clean them with a brush and add lubricating oil (use the lubricating oil recommended by the manufacturer);Check the servo motor and drive: Confirm whether the connection between the motor and the drive is loose. If it is loose, re-tighten the connecting bolts;Calibrate the position: Enter the "Calibration" function on the controller, and follow the prompts to re-calibrate the machine's positioning accuracy.If the problem is still not solved after the above operations, please contact our after-sales service team for on-site maintenance.Q4: What is the daily maintenance work of the machine?A4: Daily maintenance mainly includes the following items (it is recommended to complete them before starting the machine every day): Clean the machine: Use a vacuum cleaner or a brush to clean the sawdust and debris on the workbench, guide rails, and dust removal ports;Lubricate the moving parts: Add lubricating oil to the linear guide rails, ball screws, and reducers (refer to the "Maintenance Manual" for the type and dosage of lubricating oil);Check the electrical components: Confirm that the cables, plugs, and sockets are not damaged or loose; check whether the indicator lights of the controller, inverter, and other components are normal;Test run: Conduct a no-load test run for 5-10 minutes, check whether the spindle, axes, and other parts run smoothly, and whether the position sensor works normally.Q5: What is the total power of the machine, and what are the requirements for the on-site power supply?A5: The total system power of the machine is 15KW. The on-site power supply needs to meet the following requirements: Voltage: AC380V (three-phase)Frequency: 50HzCurrent: It is recommended to configure a dedicated circuit with a current capacity of not less than 30A (to avoid voltage drop during the machine's operation);Grounding: The machine must be grounded reliably (grounding resistance ≤4Ω) to prevent electric leakage accidents.Q6: Can the machine be connected to the factory's MES production management system?A6: Yes. The XINJE HSY3 system controller supports standard communication protocols (such as Modbus). Through additional communication modules and software configuration, the machine can be connected to the factory's MES system. After connection, the MES system can remotely monitor the machine's operating status (such as processing progress, fault information) and issue production tasks, realizing the intelligent management of the production line. For specific connection schemes, please consult our technical team to provide customized services.
Purchasing Agent
Note: Send your message to supplier or manufacturer.
Welcome to our Professional and comprehensive procurement services...
Message:
OK ! We suggest you detail your product requirements and company information here.
Enter between 20 to 4,000 characters.
Your inquiry content must be between 20 to 4000 characters.