IPDB › China Industry › Manufacturing & Processing Machinery › Ceramic Machine
Perfect Glaze Coating Robot System with Devil Biss Spray Gun1
Ceramic Machine, Carrousel Robot Glazing Line, Robot Glazing Line for Sanitary Ware
Tangshan Hexiang Intelligent Technology Co., Ltd.
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Product Description Product DescriptionThis is a combination automatic high effieiency high quality robot glazing system, consists of robot for glazing and handling, conveyor producing line, stainless steel glazing booth and electric cabinet. This system could be applied for glaze spray for various production such as toilet, urinal, tank and basin etc. As the favorite solution for sanitary ware factory, it has feature of hi-efficiency, fixable extend ability, compact design, hi comprehensive performance. Detailed PhotosIt mainly includes:Robotic glazing machineRobotic transporting machineConveying lineManipulatorElectric controlSiphon glazing machineUnder rim glazing boothSiphon outside glazing machine Product Parameters equipment nameproduct nameglazing timeRobot repeat positioning accuracyglaze thickness beore firingglaze temperaturerobot arm lengthwater protection gradeglazing robotone piece WC160-180 seconds/piece±0.04mm0.8-0.9mm25oC 2028mmIP67glazing robottwo piece WC140-160 seconds/piece±0.04mm0.8-0.9mm25oC 2028mmIP67glazing robotwash basin50-60 seconds/piece±0.04mm0.8-0.9mm25oC 2028mmIP67glazing robotwater tank90-100 seconds/two pieces±0.04mm0.8-0.9mm25oC 2028mmIP67No.Items Contents Portion of handling robot Model: R-2000iC/210FLoading weight: 210kgsMax radius: 2655mmProtect grade: main body IP56, movable parts of main body is IP66, arm and wrist IP67Portion of glazing robot Robot include: robot main body, demonstrator(Point to point teaching, repeat accuracy is high), electrical cabinetRobot Brand:FANUC, Made in Japan;Robot Model:M-10 iA/8L ;Input power: 2KVA, average consumption power: 1kwShaft quantity: robot include 6 shafts (additional adding 7,8 shaft for outside shaft);Loading weight: 8kgs Turning radius: 2028mmLevel of protection: on the wrist parts+J3 arm:IP67;Other parts:IP54 (Hexiang supply dust-proof cloth).Linear maximum running speed: 2000mm/s.Repeated positioning accuracy:±0.04mm;Outside shaft control system: include motors, reducer, Servo enlarger Portion of glazing booth Booth material: 304 stainlessBooth body thickness: 1.5mmGlazing Booth size: 3185×1800×2500mmDe-dust booth size: 1450×1800×2750mmDedust mean: shower dedust system, With dedust fan: 4KWWith curtain cycle pump, 1.5kwWith collecting glaze carrierPortion of conveyor Include Laser positioning device: Positioning the green baseGreen bases putting frame: 2 pcs, put green base by manualWipe bottom device 1: Robot take glazed base for wiping the bottom in this machineConveyor line: 1 set, length 6mWipe bottom device 2: Glazed base automatically was moved to this working stable for wipe balance bottom glaze. Manipulator: 2 sets, Lifting stoke:1.75M, loading capacity: 75kgsTurning radius: 2.2m, Lifting drive: by pneumaticRotary drive: by manual Portion of swing arm and turnover table Turning arm and turn tableTurning arm: return by cylinder, PLC control, with magnetic switch and with antifluctuator for stable running;Turntable: support of turntable made of 4 pcs rubber, total support height: 80mm, rubber size: 500mm×10×15mm, Support frame height: 70mmExternal working table return system is 7th and 8th shaft, servo motor with reducer transmission, can act together with robot;Portion of spray gun Spray gun model: automatic spray gun, Brand: DEVIL BISS , Model: VPR-E70-22C Life: pin and mouth replaced every 3 month, depends on working and glaze conditions.Glazing mean: Double gun automatic glazing(sector), surface of glaze is smoothly. Sector size in solid side: Dia: 14cm Control mean: Double gun double control, independent the electromagnetic valve controller meet with single gun starting condition.Atomization effect, can control size of sector, meet with demand of different partsGlaze q'ty adjusting: The back adjusting bolt in gun can control glazing quantity, every section change 1 s, Glazing amount standard: 200 ml glaze slurry outflow speed is 15±1 S Spray gun clean:Robot will send the signal to PLC to control solenoid valve open and close, then air, water pipe will open and finish the cleaning.Suggest: clean one time after 5-10 products glazing Control parameter: The customer need to supply special air pipe for robot glazing to confirm the enough air supply, and keep the supply Pulverization air pressure is not less than 0.7MPA.Inlet of glaze:Dia. 12 air pipe glaze pressure: 0.4 - 0.6MPA; Pulverization air usage:Dia.12air pipe, air pressure: 0.7MPA; Sector air usage:Dia.8 air pipe air pressure: 0.15MPA;Usage air of open and close gun:Dia.6 air pipe, air pressure: 0.4MPA;Portion of glaze tank Glaze tank Material of tank: 304 stainless steelWith agitator and radar liquid probeWith glaze temperature feedback control Glaze feeding pumpPump model: 1.5"Pump brand: SandpiperSupply glaze to robotPortion of safety device Guard fence: about 30mMachine repair door: Width 1.6m, H 1.8MSafety lock: D4NS-1CF, brand OmronSafety curtain: F3SG-4RE0830P30, L=830Portion of electrical control system The system includes:Robot control cabinetMain control cabinetPneumatic control systemCable tray and cable Control systemThis control system includes PLC general control system and robot single control system. PLC general control system can finish integrated device's running control. PLC Brand: Siemens , model: 1200 Series.Robot: have independent control systemRobot control cabinet power: 2KVASingle motor output power for turn table: 2.5KWIf happen electrical stop suddenly, when robot re-start, it will have memory function. The control system also includes the following items: system protect devicea fault alarm modeMotor overload protect Once fault occurs, the control system automatically and immediately shutdown related equipment power supply to avoid the accident happen and will have sound and light alarm. Spraying glaze program, storage/backup of system information: CF card or USBMain electrical element: imported brand, such as Siemens PLC, Omron electric elements, SMC pneumatic control elementsBetween Hexiang's cabinet to Hexiang's machine, the cable and electric wire should be supplied and connected by Hexiang engineer. Robot teaching programming meanHandheld programmer Edit time: cistern and wash basin is 30minsRobot running speed unit: 800mm/s Before editing program, the product should make simple line analysis, make robot moving trajectory, then make the program. Working principleWhen the green body moved to the appointed position, it will be taken and fed into glazing booth by handling robot for process of glazing under presetting program . after glazing, glazed piece will move to conveyor for next process. Certain production will be glazed according to its model, which pre-programed according to its structure, shape etc physical information. CapacityCapacity calculation, sample by 2 module type Production is 1-piece toilet working time9Hours per shiftQ'ty of operator12 Output1200Piece/shift Average output 11Pcs/man/hour Producing technology process1.The repaired green bases(product 3) are put in storage frame and waiting for glazing by manual and positing by cross cursor;2.When finish the glazing of green base product 1, the rotary table will turn to outside, product 2 rotary table will turn inside for glazing;3.The transport robot will take product 3 to product 1 position, at same time, robot take glazed base product 1 by another end fork;4.The transport robot clean rotary table automatically;5.The transport robot put product 3 in the rotary table and waiting the product 2 glazing finished;6.Robot take product 1 and wipe the bottom of product, after wiping, the robot will put the product 1 on the conveyer line of glazed base. In the conveyer line, another wipe machine will wipe un-cleaned parts of glazed base product 1;7.Product 1 will go to next step, checking by manual, stick label, scan and so on, then discharging from storage line.Our AdvantagesSupply turnkey tailor design of sanitary ware producing line;Supply sanitary ware slip and glaze formula service;Supply sanitary ware high pressure casting technical train service;Supply sanitary ware high pressure mold making and train service;Supply high quality producing machine;Supply installation and commissioning service;Supply producing team building service. Company Profile
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