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High Output Water Closet Pressure Casting Machine Daily Capacity 480PCS Toilet1
Ceramic Machine, Two Piece Toilet High Pressure Casting Machine, Toilet Bowl with Tank Pressure Casting Machine
Tangshan Hexiang Intelligent Technology Co., Ltd.
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Product Description Product DescriptionThe high pressure casting machine with 2-12 module can produce two piece toilet water closet, water closet bowl, which is a modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum. This machine includes two parts: Body casting and rim casting. As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of two piece water closet. Its' advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage. Detailed Photos2-12 moulds two piece toilet bowl high pressure casting machine for sanitary ware includes: Main body parts;Green bases conveyor system;Hydraulic closing mold system;Pressurize casting slip system;Feeding and return slip system;Compressor air system;Vacuum demoulding system;Supply water system;Cleaning mold system;Electrical auto control system;Others customized device. The high pressure casting machine produces rim of water closet, it mainly includes the following parts:Main body parts;Hydraulic closing mold system;Pressurize casting slip system;Feeding and return slip system;Compressor air system;Vacuum demoulding system;Supply water system;Cleaning mold system;Electrical auto control system;Others customized device. Machine advantage1. Suitable for producing different model two piece toilet bowl.2. Machine advantage:High auto control, low labor strength;Small floor space with low building cost;The machine chooses Siemen PLC 1500 series, can realize remoting control and fault eliminate, help factory to manage producing;Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate. The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.Capacity calculation, sample by 12 sets module typeDaily working time22.5Hours/day1350Mins/dayQ'ty of module121 pcs of mould/moduleCasting cycle30MinsDaily output540pcsAverage manpower outputQ'ty of shift per day3 Manpower per shift4 Average manpower output4545 pcs/man/shift; includes process of blowing-cleaning, polishing, hole punching, body turnover, rim sticking and handle the body up to trolley Product ParametersNo.Items Contents 1Demoulding methodVertical lifting+ Transverse horizontal+ vacuum suction+ compressed air 2Mould close method mould close by hydraulic 3Pressure of mould close40-60T4Accurate of mould close±0.25mm5Working pressure intensity of this system18-20Mpa6Pressure of low-pressure slip feeding0.15-0.2MPa7Pressure of hi-pressure slip feeding0.8-1.0MPa8Method to increase pressure for slip feedingHydraulic pressurize or pneumatic pressurize9Pressure of compressed air 0.6-0.8MPa10Air consumption (/module)0.2M3/h/station11Pressure of water resource 0.3MPa12Water consumption (/module)0.025M3/h/station13Quantity of mould2-12 sets resin working mould14Total casting cycle 20~25min/cycle (adjustable)15Total install power5.5kw/station +12kw(adjustable)16Method of green body taking Lifting and down of mould to take the green base by automatically 17Total weight =11.3T/station + 13.5t18DimensionL: 2500mm* station quantity+5300, W: 5750mm, H: 4000mm(max)19Hydraulic system flowLow pressure 50L/Min, high pressure 5.1L/min;20Flow of hydraulic system of slip pressurize cylinder5.7L/Min Item NoParts nameBrandRemarks1PLCSiemens1200-1500 Series2Touching screenKinco 3Pneumatic control cabinetSMCIntegrated control4Pneumatic control elementsSMCAir pipe, valve5Travel SwitchSchneider 6Proximity switchPepperl fuchs 7Water drop seperatorSMC 8Micro-mist seperatorSMC 9Cycle vacuum pumpNash 10Speed control valveSMC 11CylinderSMC 12Solenoid valveSMC 13Reducing valveSMC 14Electric elementsSchneider and Omron 15Safety curtainOmron 16Hydraulic valve groupRexroth 17Seal of hydraulic stationParker Working principle Initial statusTurn on the hydraulic cylinder of the slip booster system. The mold is clamped and compressed by the molding press cylinder to the origin position, and the operation program enters the standby initial state.CastingThe slip is feed into the mold at low pressure through the casting pipeline, and automatically switched to high pressure casting after the cavity of the model is filled with slip. After the set time is reached, the casting stops, the slip master valve opens, and the slip booster releases pressure and automatically returns to the slip.Mold de-mouldingThe compressed air system and vacuum demolding system are activated, the main vacuum valve is opened, and the auxiliary demolding air valve is opened; the compression cylinder starts, and the mold compression plate opens slowly. After reaching the set opening distance, it will automatically switch to rapid opening, and after reaching the predetermined position, mold opening stops. Before taking the green base, the pallet is automatically sent to the predetermined taking green base position to get the green base. Mould closingThe side mold close, and the main pressure cylinder compress and close the upper mould, side mould, and bottom mould, then return to the initial state for the next cycle.This machine adds automatic/manual control, mould input control, etc. according to the production situation. According to the actual production situation, all equipment can be manually operated, or any station can be operated separately, and the operation process of one or several stations can be cut off at any time during the automatic control process, so as to timely perform machine fault processing or technical adjustments, etc.Working principle of hydraulic systemThe toilet casting hydraulic system is composed of an oil tank unit, an oil pump motor unit, a hydraulic valve group and hydraulic accessories; the main pump adopts the double pump RZ5.1/3-45 of Hawe from Germany, which has low pressure, large flow and small high pressure. The use characteristics of flow, the use of smaller motor power to achieve high-voltage control of the system, save energy, and meet the requirements of the system. The slip cylinder adopts the form of a hydraulic cylinder driving the slip cylinder, which realizes the purpose of a small flow system to control a large slip cylinder; the system is composed of an oil pump motor and hydraulic components. Appliable productsMachine using conditionWorking conditionSlip temperature35±2oCAbsorption slip thickness8-9mm45minsCasting workshop temperature30±2oCRelative humidity65±2°Air source pressure≥0.6MpaWater pressure≥0.3MpaWater condition for cleaning mold1μmWater source filter10μmCompany Profile
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