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Updated CNC Threading Lathe Controller GSK CNC Control System GSK988TA1
Machine Tools, Machine Tools Accessories, CNC Cutting Machine, Turning Controller
GSK CNC Equipment Co., Ltd.
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Product Description Product DescriptionBrief Introduction to GSK 988TA Turning Center CNC System* GSK 988TA turning center CNC system adopts GSKLink lndustrial Ethernet bus technology, and is suitable for GR-series servo. It support online commissioning and high-precision control of CS axis, which can meet the needs of high precisiorand high efficiency machining of medium and high grade turning center.* GSK 988TA turning center CNC system consist of 10.4' LCD, membrane button and many other appearance structures.as shown in the following figure: Technical Features Connect servo drive and l/0 unit via lndustrial Ethernet bus (GSKLink bus);There are maximum 8 feed axes and 4 spindles, and linkage within any three axes is allowed, with turn milling combinedmachining function;The minimum instruction unit is 0.1 u m and the maximum moving speed is 100 m/min:It supports 4 additional axes to assist in loading and unloading;lt supports online tuning of servo and real-time monitoring of servo state:The auxiliary programming mode is simple, and track preview is allowed:It provides user-defined interface;PLC ladder diagram can be edited online as well as operated and monitored in real time;It has network interface to support remote monitoring of system data and file transmission:It is provided with GR-L series servo drive unit in standard configuration and servo motorof high-resolution absoluteencoderSupport turning, milling and drilling complex machiningThe system can be configured with 8 feed axes and 4 spindles, and all the spindles can be controlled as CS axes .Multiple machining operations such as turning, milling, drilling, and tapping can be completed with one time clamping realizing turn-milling machining in an easy, practical and efficient way and at a low cost. lt is provided with polar coordinate interpolation, cylindrical interpolation. rigid tapping and loop instructions for boring and drillingOscillating chip breakIt supports the control mode for position/torque and is applicable for workpiece jointing between spindlesor devices for torque tailstock control. The following figure shows the structure of a torque control machine tool for jointing workpieces between spindles. Additional axis controlAuxiliary axes are expansion axes used to support the auxiliary functions of the machine tool, such as loading and unloading mechanism, and tool change mechanism. The system supports four auxiliary axes Parallel program functionThe parallel program function is an auxiliary function that calls the designated program by triggering the G signal and can be executed concurrently with the automatic running program. Servo operation commissioning and monitoring management functions The system supports on-line status monitoring of the servo system and manages the operation of servo parameters. The roundness data is analyzed based on real-time analysis of the operation data of the servo system to obtain optimal servo parameters and improve the high dynamic response performance of the servo systemTorque control The torque control function controls the motor to rotate at a certain rate, with a certain moment as the termination condition of the rotary motion. When the motor reaches the required torque, the current torque is maintained, so that the motor achieves dynamic balance with the external force in the rotation direction, which can be used for work piece docking and tailstock control between spindles Polygon turningFor traditional polygon processing, power milling tools are usually used for processing.For occasions where high precision is not required,the polygon turning function can be used to accelerate the processing of various polygons by the offset angle before synchronizing the workpiece axis with the main control axis and changing the speed ratio of the workpiece axis and the tool axis Online editing and real-time monitoring of ladder diagramIt supports online editing and real-time monitoring of PLC ladder diagram,facilitating on-site commissioning and maintenance of users.Quick commissioningThis function lists commissioning parameters by items such as commissioning procedure and functional modules and includes common functions such as axis setting,GSKLink setting,gear ratio calculation,and data backup and recovery,simplifying the commissioning process of the machine tool. Online helpThis function includes help for operation,programming,and interface and user definition,minimizing the time and cost of training. Remote monitoring and diagnosing It supports remote monitoring, fault diagnosis and collection and analysis of reliability data for the CNC machine tool based on Ethernet LAN interfaces, including uploading and downloading of machining, parameter, and cutting tool deviation files and other data to realize remote monitoring function. It supports FTP communication transmission protocol.Interworking gateway between CNC It supports gateway adaptation. The communication can be realized between CNC machine tools through gateways and reduces the cost by using less wiring and increases reliability. Mounting Dimension Technical specificationItemSpecificationNumber of control axesMaximum number of control axes: 8Maximum number of universal driving axes:4Number of PLC control axes:8Number of Cs contour control axes:4Coordinate value (system) and dimensionsWorkpiece coordinate system (G50), local coordinate system, machine tool coordinate system and workpiece coordinate system 1 -6(G54 -G59)Selection of coordinate planesAbsolute/incremental programming, diameter/radius programming, polar coordinate, British system/metric unit conversion,linear axis/rotating axisPreparatory functionincluding quick positioning, linear interpolation, circular interpolation, cylindrical interpolation. thread cutting, polar coordinates interpolation, rigid tapping, pause, tool compensation, workpiece coordinate system, local coordinate system, macroprogram call, jump, single fixed cycle and compound fixed cycleFeed functionFast moving speed: 0 m/min -100 m/min( μ level), 0m/min - 60 m/min(0.1 μ level)Rapid override: F0, 25%, 50%, and 100%, a total of four levels of real-time adjustmentCutting feeding speed: 0 m/min -60 m/min( μlevel), 0m/min -24 m/min(0.1 μ level)Feed override: 0-150% a total of 16 levels of real-time adjustmentThread cuttingThread cutting: equal-pitch straight thread/taper thread/end face thread, variable-pitch straight thread/taper thread/end face threadNumber ofthreads: 1 -99Thread pitch: 0.01 mm - 500 mm (metric thread) or 0.01 inch - 9.99 inch (inch screw thread)Run-out of thread: high-speed run-out processing, run-out length, angle and speed characteristics can be setFunction of spindleSpindle speed: it can be set by S code or PLC signal, and the speed range is 0 rpm - 20000 rpmSpindle override: 50%-150%,11levels of real-time adjustmentConstant linear speed control of spindleCs axis controlTool functionTool length compensation (tool offset): 99 setsTool wear compensation: 99 sets of tool compensation dataTool nose radius compensation (Type C)Tool deviation execution mode: modifying the coordinate and tool movement modeTool life management: tool life can be managed by time or timesAuxiliary functionSpecial M codes (M00, M01, M02, M30, M98 and M99), and other M codes are defined by PLCSupport multi-M code common segmentPLC functionTwo-level PLC program, with a maximum of 5000 steps, and the refresh cycle of the first-level programis 8ms13 basic instructions and 30 functional instructionsPLC ladder diagram can be edited online and monitored in real timeSupport multiple PLC programs (up to 16), and the currently running PLC programs can be selectedLocal I/O: 8 inputsOperator panel I/O: 112 inputs /96 outputsProgram storage and editingStorage of programs: the program capacity is 300M and there are 10,000 programs (including subprograms and macroprograms)Editing mode: full screen editing, supporting background editing of part programsEditing function: program/program segment/word search, modification, deletion, block copy/block deleteProgram format: two sets of optional G code instructions, instruction words with no space between each other, as well as mixed programming of relative coordinate and absolute coordinateProgram call: Support macroprogram call with parameters and 12-level subprogram nestingProgram check functionSyntax checking,tracking preview, graphic simulation, idle running, machine tool locking, auxiliary function locking, single-segmentrunningProgramming simplification functionSingle fixed cycle, compound fixed cycle, drilling/boring cycle, rigid tapping, direct input of drawing dimensions, automatic chamfering, statement macro instruction programming, blueprint programming, programming guide, programming assistance and demonstrationCompensation functionReverse gap compensation range:(-9999 ~+9999)× detection unitMemory-based pitch error compensation: there are 1024 compensation points in total, and the compensation points of each axis are set through parameters; and the compensation range of each pointis(-700-+700)× detection unit Human-machine interface8.4"and 10.4"true color LCDSupport Chinese, English, Russian and other languages for displayLocation, program, system, settings, graphics, information, and helpOperation managementOperation mode: automatic, manual, edit, input, DNC, handwheel and return to reference point6-leveloperation authority management32 time-limited shutdownsProgram switch and parameter switchCommunication functionUSB: USB flash drive file operation, USB flash drive file direct processing, support PLC program and USB flash drive upgrade of system softwareLAN: remote monitoring, network DNC processing, supporting file transmission covering parts programs, PLC programs, system parameters, servo configuration parameters, etcSafety functionEmergency stop, hardware travel limit, multi-storage travel check, shaft interlock, data backup and recoveryElectrical interfaceA pair of GSKLink bus communication interface, 1 power interface (DC24V input), 2-channel encoder interfaces, 1 operator panel communication interface for machine tool, 1 front USB-H, 1LAN interface and 1 high-speed input terminal(8-point input) 1 host communication interface, 1 power interface (DC24V input), 1 manual pulse interface, 1 handheld box interface, 1 input terminal(8-point input) and 1 output terminal (4-point output) Company Profile GSK CNC Equipment Co., Ltd. (hereinafter referred as GSK) is specially devoted to conducting research and practice of basic equipment industrial development, providing "trinity" packaged solutions of machine tool CNC system, servo drive and servo motor, taking initiative in the expansion of industrial robot and all-electric injection molding machine field, developing the new marketing mode of machine tool exhibition hall, providing the customers with all-round professional machine tool remanufacturing solutions and services, promoting the integration of production and education, setting up the vocational education and training institute, as well as conducting highly skilled CNC personnel training. It has developed into a high-tech enterprise integrating science, education, industry and trade, thus being known as "China Southern CNC Industrial Base". Adhering to the corporate philosophy of "making itself a century-old enterprise and building gold quality" and the service spirit of "keeping improvement and making users satisfied", GSK enhances the user product value & benefits through continuous technological progress and innovation, and makes unremitting efforts to promote the localization process of basic equipment industry, improve the technological level of the industry, and promote the development of China's national equipment manufacturing industry. Main products: GSK CNC System Idustrial robot Full electric injection molding machine CNC machine our partners 218MC USB Reading Problem Solution218MC USB Reading Problem Solution
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