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High-Performance CNC Lock Hole Machine (Lock Slot + Door Bottom)1
Engraving Machine, CNC Keyhole Machines, Lock Hole Making Machine
ShanDong Unistar Machinery Co., Ltd.
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Product Description High-Performance CNC Lock Hole Machine (Lock Slot + Door Bottom) with Better PriceThe Lock Hole Machine (Lock Slot + Door Bottom) D1-BF is a state-of-the-art, highly automated processing equipment specifically engineered for precision machining of door panels. It integrates advanced technology to streamline the production process of door components, focusing on the efficient and accurate processing of lock steps, lock holes, lock slots, and door bottoms. This machine initiates its operation when the processing of lock steps and lock holes is completed and the door panel starts to flow backward. It concludes its core processing tasks when the lock slot and door bottom machining are finished, and the board resumes backward flow. Designed to meet the rigorous demands of modern door manufacturing, it ensures consistent quality, high efficiency, and remarkable adaptability to various door panel specifications.Applicable industryhe D1-BF English Lock Hole Machine (Lock Slot + Door Bottom) is a versatile equipment that finds extensive application in multiple industries related to door production and processing. Residential Door Manufacturing Industry: It is widely used in the production of wooden residential doors, composite material doors, and metal-clad residential doors. Whether for standard-sized apartment doors or customized high-end villa doors, the machine can accurately process lock-related components, ensuring the door's locking function is stable and reliable, enhancing the overall safety and usability of residential doors.Commercial Door Production Industry: In the manufacturing of commercial doors such as office building entrance doors, shopping mall storefront doors, and hotel guest room doors, this machine plays a crucial role. These commercial doors often have higher requirements for durability and security. The D1-BF machine's precise processing capabilities guarantee that the lock slots and door bottoms meet strict standards, enabling smooth door operation and effective anti-theft performance.Industrial Door Processing Industry: For industrial doors like workshop access doors, warehouse partition doors, and factory security doors, which are usually larger in size and made of more robust materials, the D1-BF machine can handle the processing tasks with ease. Its ability to process door panels of various lengths, widths, and thicknesses makes it suitable for the diverse needs of the industrial door sector, ensuring the doors can withstand harsh industrial environments.Furniture and Decoration Industry: In the furniture and decoration field, it is used for processing special doors such as wardrobe doors, cabinet doors with locking functions, and interior decorative partition doors. The machine's high precision ensures that the lock components of these furniture doors fit perfectly, improving the functionality and aesthetics of the furniture. Advantages of machineHigh Automation Level: The machine is equipped with an automatic thickness measurement function, which can automatically detect the thickness of the door panel without manual intervention. This not only saves labor costs but also avoids errors caused by manual measurement, ensuring the accuracy of subsequent processing steps.Formulated Processing Technology Parameters: The processing technology parameters of the D1-BF machine are formulated, meaning that for different types and specifications of door panels, operators only need to select the corresponding preset parameter programs. This simplifies the operation process, reduces the difficulty of operation, and ensures consistent processing quality. Even new operators can quickly master the machine's operation, improving production efficiency.Simultaneous Processing of Lock Steps and Lock Holes: It realizes the simultaneous processing of lock steps and lock holes, which significantly shortens the processing cycle of a single door panel. Compared with traditional machines that process these two parts separately, the D1-BF machine can save a lot of time, greatly improving the overall production efficiency of the factory.Excellent Processing Accuracy: With a repeat positioning accuracy of ±0.05mm, the machine can ensure that each processed lock slot, lock hole, and door bottom has consistent dimensions and precise positions. This high precision ensures that the locks can be smoothly installed on the door panels, avoiding problems such as loose locks or difficulty in opening and closing the door due to processing errors.Wide Range of Adaptability: The machine can process door panels with a length ranging from 1600mm to 2500mm, a width from 350mm to 1100mm, and a thickness from 30mm to 60mm. This wide range of adaptability allows it to meet the processing needs of various types and specifications of door panels in different industries, reducing the need for multiple machines and saving equipment investment costs for enterprises.High Processing and Moving Speeds: It has a fast moving speed of 50m/min, which enables the machine to quickly position the door panel during the processing process, reducing the time spent on non-processing operations. Meanwhile, the processing speed ranges from 6m/min to 15m/min, which can be adjusted according to the material and processing requirements of the door panel, balancing processing efficiency and quality. Detail parameterParameter ItemSpecific ParametersAutomatic Thickness MeasurementEquippedProcessing Technology ParametersFormulaicSimultaneous Processing of Lock Steps and Lock HolesSupportedProcessable Door Panel Length1600-2500mmProcessable Door Panel Width350-1100mmProcessable Door Panel Thickness30-60mmLock Slot Spindle Power6KW1, 3.5KW1 (JST)Main Shaft Power of Door Bottom Side Slot6KW*1 (JST)Fast Moving Speed50m/minRepeat Positioning Accuracy±0.05mmProcessing Speed6-15m/minY-axis Guide Specification30Y-axis Rack/Screw Length1.5mX-axis Guide Specification25X-axis Rack/Screw Length1.5mZ-axis Guide Specification25Z-axis Rack/Screw Model3205, 2515Control System Model1 (XINJIE)Control System QuantityHSY3 (XINJIE)Reducer BrandJapan ShimpoY-axis (Front and Back) Reducer ModelVISFY-axis (Front and Back) Reducer Speed Ratio1:8Servo Motor and Driver BrandXINJIEFront and Rear Y-axis Drive ModelDS5C2Front and Rear Y-axis Motor ModelDS5C2Left and Right X-axis Drive ModelDS5C2Left and Right X-axis Motor ModelDS5C2Upper and Lower Z-axis Drive ModelDS5C2Upper and Lower Z-axis Motor ModelDS5C2Inverter BrandXINJIEInverter ModelVHIInverter Quantity5Switching Power Supply BrandMORNSUNLeakage Protection Circuit Breaker BrandCHNTPosition Sensor BrandJapan OPTEXSolenoid Valve BrandTaiwan AirTACCable BrandZhejiang JX CableCable Specificationφ150mm *2Dust Outlet Size0.6-0.8MpaOperating PressureAC380V/3PH/50HzOperating Voltage15KWComponent introductionSpindle: The spindle is a core power component for the machine's processing operations, including the lock slot spindle and the main shaft of the door bottom side slot. The lock slot spindle adopts a JST brand configuration with two power specifications: 6KW1 and 3.5KW1, providing sufficient power for cutting and forming lock slots of different sizes and depths. The main shaft of the door bottom side slot also uses JST brand with a power of 6KW*1, ensuring efficient and precise machining of the door bottom side slot structure. The high-quality JST spindle features stable power output, strong load-bearing capacity, and low operating noise, which is crucial for ensuring the smoothness of the processed surface and the accuracy of dimensions during door panel processing.Rail guide and Screw: The rail guide and screw are crucial components for the movement of the machine's processing modules. The Y-axis guide with a specification of 30 and X-axis and Z-axis guides with a specification of 25, along with racks/screws of appropriate lengths and models (such as 1.5m for X and Y axes, 3205 and 2515 for Z-axis), ensure smooth and precise movement of the machine. Brands like Taiwan SHAC /PEK and Taiwan TBI are adopted, which are renowned for their high quality and reliability, providing a solid foundation for the machine's stable operation and accurate positioning.Control System: Adopting the XINJIE control system (Model 1, Quantity HSY3), it serves as the "brain" of the machine. This control system can efficiently manage and coordinate the work of various components, including servo motors, inverters, and sensors. It enables the machine to execute complex processing programs accurately, adjust processing parameters in real time, and monitor the operating status of the machine, ensuring the entire processing process is orderly and efficient.Reducer: The reducer is from Japan Shimpo, a well-known brand in the industry. The Y-axis (front and back) reducer with model VISF and a speed ratio of 1:8 can reduce the speed of the motor and increase the torque, ensuring that the Y-axis movement has sufficient power and stable speed. This is essential for the precise processing of lock slots and door bottoms, as it allows the machine to handle different processing loads with ease.Servo Motor and Driver: Both the servo motor and driver are from XINJIE, with the front and rear Y-axis, left and right X-axis, and upper and lower Z-axis all using DS5C2 models. The servo system provides high-precision position, speed, and torque control, ensuring that each axis of the machine can move accurately according to the preset trajectory. This high-precision control is the key to achieving the machine's excellent repeat positioning accuracy and processing accuracy.Inverter: The XINJIE inverter (Model VHI, Quantity 5) is used to adjust the speed of the motor. It can change the frequency of the power supply input to the motor, thereby changing the motor's speed. This allows the machine to adjust the processing speed and moving speed according to different processing requirements and door panel materials, optimizing the processing effect and improving energy efficiency.Switching Power Supply: The MORNSUN switching power supply provides stable and reliable power for various electrical components of the machine. It converts the AC input voltage into the DC voltage required by different components, ensuring that each component can work normally under the correct voltage conditions, reducing the failure rate caused by unstable power supply.Leakage Protection Circuit Breaker: The CHNT leakage protection circuit breaker is an important safety component of the machine. It can quickly cut off the power supply when there is a leakage fault in the machine's electrical circuit, preventing electric shock accidents and protecting the safety of operators and the machine itself.Position Sensor: The Japan OPTEX position sensor is used to detect the position of the door panel and the moving parts of the machine. It can accurately send position signals to the control system, enabling the control system to adjust the movement of the machine in a timely manner, ensuring that the processing operations are carried out at the correct positions.Solenoid Valve: The Taiwan AirTAC solenoid valve is mainly used to control the on-off and direction of the gas circuit in the machine's pneumatic system. It can control the movement of pneumatic components such as cylinders, realizing functions such as clamping and releasing the door panel, which is essential for the automation of the machine's processing process.Cable: The Zhejiang JX cable (Specification φ150mm *2) is used to connect various electrical components of the machine, transmitting power and control signals. The high-quality cable ensures stable signal transmission and reliable power supply, reducing the impact of signal interference and cable failure on the machine's operation.Foreign intervieweeExhibition pictures Factory ShowFAQQ1: What should I do if the automatic thickness measurement function of the machine fails?A1: First, check whether the position sensor of the automatic thickness measurement module is clean and not blocked by dust or debris. If there is dirt, clean it with a clean, soft cloth. Then, check the connection between the sensor and the control system to ensure that the cables are connected firmly and there is no looseness or damage. If the problem persists, check the parameter settings of the automatic thickness measurement function in the control system to see if they are correct. If the parameters are incorrect, reset them according to the machine's operation manual. If none of the above methods work, it is recommended to contact the after-sales service team of the machine manufacturer for professional inspection and maintenance.Q2: Can the machine process door panels made of special materials, such as glass-reinforced plastic (GRP) doors?A2: The D1-BF machine is mainly designed for processing door panels made of common materials such as wood, composite materials, and metals. For glass-reinforced plastic (GRP) doors, which have different physical and mechanical properties (such as hardness, toughness, and wear resistance) from traditional materials, the machine can process them under certain conditions, but some adjustments are required. First, you need to select the appropriate processing tools (such as tools with special coatings suitable for GRP processing) and adjust the processing parameters (such as reducing the processing speed appropriately to avoid excessive tool wear and ensure processing quality). It is recommended to conduct a small batch of trial processing first to test the processing effect and adjust the parameters to the optimal state before carrying out large-scale processing. If you have specific processing requirements for GRP doors, you can also consult the machine manufacturer's technical team for more professional suggestions.Q3: How to maintain the servo motor and driver to extend their service life?A3: To maintain the servo motor and driver and extend their service life, the following measures can be taken: Regularly clean the surface of the servo motor and driver to remove dust and debris, ensuring good heat dissipation. Avoid using water or corrosive cleaning agents during cleaning; a dry, soft cloth is recommended.Check the connection cables of the servo motor and driver regularly. Ensure that the cables are not damaged, the connectors are firm, and there is no oxidation or corrosion at the connection points. If any damage or looseness is found, repair or replace them in time.Pay attention to the working environment temperature of the servo motor and driver. The ambient temperature should be within the range specified in the product manual (usually -10°C to 50°C). Avoid placing the machine in a high-temperature, high-humidity, or dusty environment for a long time. If the environment is harsh, take appropriate protective measures, such as installing a heat dissipation fan or a dust cover.Regularly check the working status of the servo motor and driver. Observe whether there is abnormal noise, vibration, or overheating during operation. If any abnormal phenomenon is found, stop the machine immediately and check the cause. Do not continue to use the machine with faults to avoid further damage.Follow the machine manufacturer's recommendations to conduct regular maintenance and inspection of the servo motor and driver, such as replacing the lubricating oil (if applicable) and checking the insulation performance.Q4: What is the maximum processing speed of the machine, and can it be adjusted according to actual needs?A4: The maximum processing speed of the D1-BF machine is 15m/min. Yes, the processing speed can be adjusted according to actual needs. The machine's inverter (XINJIE VHI model) is used to control the speed of the processing motor. Operators can adjust the processing speed through the control system. When processing door panels with relatively soft materials (such as pine wood), a higher processing speed (closer to 15m/min) can be selected to improve production efficiency. When processing door panels with hard materials (such as hardwood or metal-clad composite materials), a lower processing speed (closer to 6m/min) should be selected to ensure processing quality and avoid excessive tool wear. It should be noted that when adjusting the processing speed, it is necessary to ensure that other processing parameters (such as spindle speed and feed rate) are matched appropriately to achieve the best processing effect.Q5: How to deal with the situation where the machine's repeat positioning accuracy decreases?A5: When the machine's repeat positioning accuracy decreases, you can take the following steps to deal with it: Check the running track and screw of the machine. First, check whether there is wear or damage on the surface of the guide rail and screw. If there is severe wear, it may be necessary to replace the guide rail or screw. Then, check the lubrication of the guide rail and screw. If the lubrication is insufficient, add the appropriate type of lubricating oil according to the machine's operation manual.Check the servo system. Check whether the servo motor and driver are working normally. Observe whether there is abnormal current or voltage in the servo driver. If there is an abnormality, reset the servo driver or contact the manufacturer's technical personnel for inspection.Check the position sensor. Ensure that the position sensor is installed correctly and not loose or shifted. Clean the sensor's detection surface to remove any dirt or obstacles that may affect the detection accuracy.Check the mechanical structure of the machine. Check whether the connecting parts of the machine's processing modules are firm, such as the bolts and nuts connecting the guide rail and the machine base. If there is looseness, tighten them in time.After performing the above checks and maintenance, conduct a repeat positioning accuracy test on the machine. Use a high-precision measuring tool (such as a dial indicator or laser interferometer) to measure the machine's positioning accuracy. If the accuracy still does not meet the requirements, it is recommended to contact the machine manufacturer's after-sales service team for professional calibration and adjustment.
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