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Glass CNC Machine Glass Machinery Glass Making Machinery Price Glass Equipment Insulating Glass Machinery1
Glass Machine, Glass Machinery, Glass CNC Machine
Shandong Zhengke Automation Co., Ltd.
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Product Description The intelligent glass loading and cutting integrated machine consists of two major systems: the loading and cutting integrated machine and the air floating breaking table. It integrates automatic loading, automatic optimization and layout, automatic labeling, automatic cutting, automatic conveying, and the air floating breaking table. The glass cutting process is automated. The machine is equipped with a power walking wheel, which can control the walking direction through a remote control in the work area, facilitating displacement. The machine can achieve straight and irregular cutting of glass, suitable for processing in glass industries such as architecture, decoration, home appliances, mirror assembly, handicrafts, etc.Standard featuresCutting control Layout optimization:Professional glass cutting and optimized layout function: greatly improving glass cutting rate and production efficiency. Compatible with the standard G-code of Italian OPTIMA optimization software and domestic Guiyou software: to realize the universality of processing files in different formats. Fault diagnosis and alarm function: It can automatically record the operating status of the machine during the production process, provide fault alarms, and display problems.Fiber laser locationAutomatic edge finding and positioning of glass: Accurately detect the actual position and deflection angle of the glass, automatically adjust the cutting path of the blade, and improve efficiency.2. Intelligent irregular scanning: The detector can intelligently scan irregular objects and provide feedback to automatically generate graphics, achieving contour cutting.Cutting technologyThe pressure of the cutting blade is controlled by an electromechanical precision pressure valve, and the cylinder evenly outputs pressure to make the blade perfectly fit the glass surface for cutting To avoid knife jumping due to glass quality issues.Automatic fuel supplyDuring glass cutting, kerosene is automatically filled using pneumatic pressure control, and synchronized with the cutting blade through PLC control.Telescopic boomThe glass upper plate adopts a large arm telescopic structure, replacing the old machine's mobile plate picking, fully realizing automatic plate loading without manual intervention. Boom telescoping Loading not only has better safety, but also doubles the efficiency of loading.Automatic loadingEquipped with 3 large arms, each arm is equipped with 5 sets of NBR suction cups to adsorb glass, ensuring the stability and reliability of the upper plate glass.Machine walkingThe remote control controls the machine to drive the walking reducer, enabling arbitrary turning and walking in the workshop.Cylinder lockingAfter the machine is moved and loaded, the foot cylinder automatically works to support the body before cutting, ensuring the stability of the cutting process.Countertop air flotationThe cutting table top is equipped with air flotation holes, and the centrifugal fan provides high-pressure air flow, which is convenient for glass transmission and protects the table top.Glass conveyingAfter glass cutting, three Timing belt are used to cooperate with the air flotation system to transport the glass to the air flotation chip breaking table for chip breaking.OptionalAutomatic labeling1. Replace manual labeling. The printer automatically prints labels that record glass information, and the labeling cylinder fingers grab the labels and attach them to the corresponding glass surface. (Customers choose this function based on their actual needs)2. Head labeling: replaces the old-fashioned side labeling, with fast labeling speed and greatly improving production efficiency. Automatic film removal1. Adopting proportional valve control, with automatic pressure relief function, it will not damage the glass while evenly removing the Low-E film.2. Equipped with automatic dust removal function, it can automatically remove dust while removing film. (Optional according to customer situation, please confirm before placing an order)Product configurationMechanical partRack:After welding, the thickened profile undergoes aging treatment, and the fixed surface of the side beam is processed by a gantry machine tool, ensuring accuracy and stability.Side beam:Patent industrial aluminum composite linear circular rail, with high bearing capacity of track wheels, rolling along the track, and low friction force, can ensure stable operation of the cutting bridge.Cutting beams:The patented industrial aluminum combination imported guide rail has high precision and low noise, making it the preferred structure for high-end CNC equipment.Straight square rail:Taiwan T-WIN linear square rail has high accuracy, low noise, and long-lasting stability.Rack and pinion: Taiwan T-WIN helical gear rack, 6-grade grinding helical gear rack, HRC50~55 °, low noise, high wear resistance, and long-lasting stability.Fan:Customized fan with small volume and large flow rate ensures smooth glass flotation.Vacuum pump:The XD-20 rotary vane vacuum pump has fast air extraction and high negative pressure, ensuring stable and reliable loading.Timing pulley: Customized synchronization wheelTiming belt: Customized seamless tape for long-lasting durabilityPrinter:MY-IP561 (optional)Telescopic reduction motor:RV63-1/40-0.75KW HuaboReversing deceleration motor:RV63-1/100-0.75KW HuaboBoom reduction motor:RV110-1/80-2.2KW HuaboConveying deceleration motor:RV63-1/20-0.75KW HuaboKnife box motor:0.4KW DEO high-performance industrial control dedicated servo motor, precise control and smooth operation.X-axis travel motor:1.8KWKW DEO high-performance industrial control dedicated servo motor, precise control and smooth operation.Y-axis travel motor: The 1.5KWKW DEO high-performance industrial control dedicated servo motor ensures precise control and smooth operation.Messenger pole:Customized messenger pole for safe control of glass retrieval and placement.Head cover:Customized machine head cover, beautiful and durable.Boom sprocket drive:Adopting 16A double row flipped sprocket chain, stable and reliableHydro-cylinder:Tongkai Hydraulic.V-shaped bearing:20 * 57 * 22, ensuring fast and stable operation of the machine.Bearing:Using 6205-2R Japanese NSK bearings, 6204 Japanese NSK bearings, etcTrunking box:Patented industrial aluminum customizationTrachea:Shannes φ eightDrag chain:High strength 7525 silent drag chain.Table:High density waterproof board, surface coated with anti-static industrial felt. Ensure stable use in humid environments.Sucker:Imported nitrile rubber material, double-layer structure suction cup, stable and reliable.Bolt:Connected with 8.8 grade high-strength bolts, sturdy and durableCylinder:AIRTACCutting wheel: German Bohr (angle 142 °/145 °/152 °/155 °)Electrical partIndustrial host:HP computer host, replacing the original small industrial control host, has high performance and stable operation.Monitor:Industrial control dedicated display with high clarity and stable performance.Touch screen:MCGS high brightness TFT LCD touch screen.Control motherboard:Huichuan PLCControl system:Vimin control systemFrequency converter:HongkeEncoder: OMRONContactor: DelixiCircuit breaker: DelixiIntermediate relay: Schneider (France)Fiber optic probe: Panasonic Laser Detector, JapanPAroportional valve: Japanese SMC high-precision pressure regulating valve/FLEXON high-precision pressure regulating valveAir filter: AIRTAC AW3000-03Pressure reducing valve : AIRTAC AR3000-03Lubricator: AIRTAC AL3000-03Oil mist separator: AIRTAC AF3000-03Solenoid valve: AIRTAC 4V410110B/AIRTAC 4V230C08B/AIRTAC 4N21008/DC24VVacuum filter: AIRTAC AF2000-02Water filter: AF-02Vacuum generator: 2H130S-08-10-10Proximity switch: JingdaFoot valve: AIRTAC FV420Phase sequence relay: DelixiPhotoelectric switch: OMRON or imported from SwitzerlandOther components: Adopting imported Schneider and domestic first tier brands such as Chint and Delixi electrical components.Technical parametersMachine parametersOverall dimensions: 3826: L * W * H: 3100mm * 4400mm * 1630mm; (Including the floor area of the whole machine of the breaking table 5700 * 4400*1400mm)3829: L * W * H: 3330mm * 4400mm * 1630mm (including the floor area of the entire breaking table 6000mm*4400mm*1400mm)Mesa Height : 880 ± 30mm (adjustable foot)Up loading slice depth: 800mmPower requirements: Three Fires One Zero One Ground Wire 380VInstalled power: 15kWCompressed air: 0.6-0.8Mpa exhaust volume 0.6-1m3/minProcessing parametersGlass Size:3826: MAX.3660*24403829: MAX.3660*2800Glass thickness: 3~18mm below 3mm or above 12mm (excluding 12mm) requires prior noticeBlade speed: 0-200M/min (configurable)Cutting bridge speed: 0-200M/min (configurable)Cutting acceleration: ≥8m/s2Cutting tool holder: The blade can rotate 360 degrees (accurately cutting straight lines and irregular shapes)Cutting precision: ≤ ± 0.3mm/s (based on the size of the cutting line before breaking)Basic configuration of 3826/3829 air floating breaking tableRack: Composed of welded square tubes according to national standards 80 * 80 * 3, 100 * 50 * 2.5, and 50 * 50 * 2.5Table: High density waterproof board, surface coated with anti-static industrial felt, ensuring stable use in humid environmentsEjector pin: Equipped with 1 horizontal and 2 vertical top rods; The top rod adopts a linkage mechanism driven by a cylinder to ensure synchronous lifting and lowering; foot Step switch control, easy to operate.Fan: 9-26NO-3.55A-2.2KW customized centrifugal fanCylinder: AIRTACAir flotation system: The surface of the countertop is evenly and densely covered with 4mm air flotation holes, and the high-pressure fan provides airflow to float the glass on the countertop, making it convenient the operator moves the glass.Basic parameters: 3826: Floor area size: 3800 * 2600 * 880 (adjustable); Maximum breaking: 3660 * 27003829: Floor area size: 3800 * 2900 * 880 (adjustable); Maximum breaking: 3660*2800Power supply: 380V/50HZ/2.2KW; Air pressure: 0.6~0.8MPa Sample photosPacking DetailsCompany ProfileShandong Zhengke Automation Co., Ltd. was founded in 2014, located in Jiyang Industrial Park, Jinan, Shandong Province. The company covers an area of 5000 square meters, the core team of 50 people. Have independent technology design, research and development team. Have modern office space. Is the domestic professional glass machinery high-tech enterprises.The company focuses on glass cutting machine.glass edging machine.glass washing machine.glass tempering machinery.insulating glass machine.glass tempering machine.laminated glass machine...etc. The company has more than 1500 terminal customers, with good reputation, won the recognition of the majority of customers.We have 2 independent technical patents, 12 Copyrights and 2 trademarks. The company developed a series of glass two-component glue machine advanced technology, sensitive reversing, continuous stability, high production efficiency, high degree of automation, easy to use; Widely used in two-component silicone structural adhesive, polysulfide adhesive, polyamine glue and other high accurate ratio, uniform mixing and fast operation occasions. Solve the phenomenon of high waste and low efficiency caused by manual work, is the ideal glass bonding production machine.The company adheres to the business philosophy of "Honest and trustworthy, and prosper enterprises with science and technology", based on talent, technology, service and reputation, not only to provide customers with high quality glass machine, but also to provide you with case debugging machine, technical consulting guides, staff operation training and other comprehensive after-sales service.Our AdvantagesWe provide professional glass production solutions.Professional online service team, any mail or message will reply within 24 hours.We have a strong team provide wholehearted service to customer at any time. We insist on Customer is Supreme, Staff toward Happiness.Put the Quality as the first consideration;OEM & ODM, customized design/logo/brand and package are acceptable.Advanced production equipment, strict quality testing and control system to make sure superior quality.Competitive price: we are a professional glass machine manufacturer in China, there is no middleman's profit, and you can get the most competitive price from us.Good quality: good quality can be guaranteed, it will help you keep the market share well.Fast delivery time: we have our own factory and professional manufacturer, which save your time to discuss with trading companies. We will try our best to meet your request.
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