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Advanced CNC Vertical Machining Controller for GSK 218MC-V1
Machine Tools, Machine Tools Accessories, cnc system controller, cnc servo controller
GSK CNC Equipment Co., Ltd.
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Product Description Discover an unparalleled level of control and precision with the Advanced Vertical CNC Controller for Precision Machining GSK 218MC-V by GSK CNC Equipment Co., Ltd.Product DescriptionGSK 218MC Machining Center CNC System1. This system boasts remarkable high-speed and high-precision capabilities. Achieve effective machining speeds of complex surfaces at Sm/min, with an optimum speed of 4m/min. The advanced look-ahead function provides 1000 blocks, a maximum positioning speed of 60m/min, and a maximum feed speed of 15m/min.2. Seamlessly supports three communication interfaces: RS232, USB, and network. This allows for efficient file transfer, DNC machining, and USB online machining.3. Versatile support for various tool magazines including carousel ATC, disc ATC, and servo ATC, ensuring adaptability to your specific machining needs.4. Enhanced with GSK-LINK Ethernet bus functions (GE and GR series) and absolute encoders, achieving full-closed loop control. Optional torque motor and motorized spindle are available. The system features 4 spindle analog voltage outputs and 4 sets of PMC axes.5. Compatible with automatic centering gauge and automatic tool setting gauge functionalities for improved efficiency.Technical features The mainboard hardware and 10 boards are newly upgraded for local modification, and the CPU performance has increased by 20%. The memory is doubled, with an extension of the memory space to 216MB. A storage extension of SD cards is reserved, realizing the RJ45 interface bus connection. The highspeed spline interpolation algorithm is used, which significanty improves the machining speed, precision, and surfaces moothness It has high speed and high precision. The effective machining speed of complex surfaces is 8m/min, and the optimum machining speed is 4m/min With the maximum position speed of 60m/min and the maximum feed speed of 15m/min It has the look-ahead function with 1000 blocks,, with a fast speed, high precision, and good surface smoothnessThe instaling structure is divided into three types: combined, horizontal, and vertical, using 8.4/10.4-inch high-resolution color LCDs respectivelyIt has a newly designed human-machine interface that is more beautiful and friendly, and much easier to use; rigid tapping follow-up eroidiaanosis interface and waveform disolav interface are added. with simple and convenient commissioning methods for ridid tapninaIt supports Chinese, English, and other languages.It supports PLC online editing, compilina, and sianal tracking: t increases the procram capacity of PLC to 8.000 stepsIt supports various kinds of tool magazines, such as carousel ATC. disc ATC. and servo ATCIt supports statement type macroprogram (Macro B), which makes the programming simplerIt has abundant help and prompt messages and is easy to learn, use, and commissioningIt supports three kinds of communication interfaces, including RS232, USB, and network, realizing file transfer, DNC machining, and USB online machiningIt supports GSK-LINK Etheret bus functions (GE and GR series), which are convenient for connections and provide strong expansibility, and talso supports absolute encoders, which have high precision and are free of zero returning, so as to realze ful-closed loop control. The torquemotor and motorized spindle are also optional: the system has a 4 outouts of spindle analog voltage and 4 sets of PMC axesConnection method for the 218MC seriesAchieve high-speed and high-precision machining of molds effortlessly with the 218MC series. The high-speed interpolation technique is used. The effective machining speed of complex surfaces is 8m/min, and the optimum machining speed is 4m/min. The number of segments for pretreatment is up to 1,000, with a look-ahead function, fast speed, high precision, and good surface smoothnessA global judgment should be made for shapes based on the instruction path. If there is a minor difference among segments, unnecessary speed reduction may be avoided to ensure smooth working surfaces without any deflectionThe machining time is 5-30% less than before, and this is more obvious with a higher feed speedBus configurationThe motion control of the previous pulsecontrol medium through the bus isreplaced. Therefore,the interpolation time is significantly reduced and the motion smoothness is greatly improvedthus supporting GSK- LINK bus and Yaskawa M-III busOGR/GE driver and GL200-F are adopted to realize the connection among all feed shafts, spindles, and IO unit buses. Besides, the hybrid connection between the bus driver and pulse driver can also be realizedGR/GE driver is adopted to realize the online view,setting,backup,reduction,and default recovery of servo para-meters in CNCAdvanced rigid tapping retract function.In the tapping process, tap break is common due to the assembly precision of the workpiece or the machining programming; besides, the rigid tappingcycle can be interrupted due to abnormal termination (e.g., power failure, emergency stop, or reset) in the tapping process. ln case of any of the above conditions, only arigid tapping retract action needs to be performed,and the tools can be withdrawn to a safe position, thus effectively avoiding damage to tools and the workpiece.Innovative rigid tapping waveform diagnosis.Simplifies the rigid tapping commissioning procedure for ease of use.Real-time reflection of tapping state through waveform and coordinate position.PLC signal sampling functionFacilitates direct interface monitoring with ease.Detection of X, Y, F, and G signals ensures operational reliability.Diagnoses external signal conditions, identifying even milliseconds of 'flashing' signals caused by bad contacts.Installment functionThe perfect installment function can remove the limited downtime on the system and also can remove the delay limited downtime remotely by PC software If the stop password is the initial password,the system will give aprompt above the input fieldGeneral parameter database and automatic gear ratio calculation enhance configurability. The general parameter catalog greatlyassists the commissioning andmaintenance personnel in calling and modifying the general parameters of the system This interface can help users calculatethe electronic gear ratio of the system.The default electronic gear ratio onthe driver unit side shall be maintainedas 1:1 (the minimum movement unit ofNO: 5#1 shall be noted), which can bewritten into the system side afterobtaining the calculation resultsCustomizable interface for user-specific requirements. Multiple customizable interface options, up to 8 submenu settings It provides a large number of open parameters, and a maximum of 60 variableparameters can be used on each interface. Users can define the function annotation of each parameterUsers can also add picture introductions based on functional characteristics.All parameters will be valid upon confirmation, so as to better ensure the validity ofall parameter settings and facilitate the editing of functions.It uses the convenient macro b function instructions to edit the function programsGear hobbing machines and bevel gear machine toos can be manufactured0through this function.Automatic tool setting function simplifies operations.The tool setting function can be divided into two parts: Automatic tool length measurement and original point setting of the Z-axis workpiece.Tool length measurement: Automatic tool length measurement means the lengthand diameter measurement through the tool setting gauge installed on the workbench, and it can automatically set the length and diameter of all tools in the designated tool offset register, so as to ensure the correct machining even using tools with different lengths and diameters when operating the same program.Original point setting of the B-axis and Z-axis workpiece: After the tool length omeasurement is completed, the tool should be moved to the workpiece surface.and the coordinate value of the current machine too should be set to the selecte oworkpiece coordinate system (G54~G59, G54 P 1~P50) by pressing the soft <keyMeasure>.Workshop management application for streamlined operations.It realizes the management of multiple systems on the computerby accessing LAN through thenetwork portIt reduces the number of operators and improves the worksho pmanagement efficiencySynchronous axis controlIn machine tool drive structures, double-axis (or multi-axis) synchronous drive is crucial. GSK 218MC provides a superior solution for gantry frame structures. While traditional single-motor schemes face issues like long driving chains and clearance errors, the double-drive commissioning function addresses these. Two motors can drive the same axis synchronously with one instruction, detecting and compensating for synchro errors via motor feedback. If the synchro error exceeds a set value, a warning is issued to halt operations and check the error value.Technical Specification Application on Screw Milling Machines o Featuring advanced three-system control axes, our product offers unparalleled precision and control. oIt supports parabolic helical interpolation instructions, ensuring smooth and efficient operations. oCapable of executing G01 helical interpolation instructions seamlessly for intricate machining tasks. oIncludes functionality for handwheel interruption, allowing for precise manual adjustments. oFacilitates handwheel teaching, making it easier to program and set up complex machining processes. Company Profile GSK CNC Equipment Co., Ltd. (hereinafter referred to as GSK) is passionately committed to the pioneering research and practical advancement of basic equipment industrial development. We offer comprehensive 'trinity' packaged solutions encompassing machine tool CNC systems, servo drives, and servo motors. GSK is leading the charge in the realms of industrial robotics and all-electric injection molding machines, and we are revolutionizing the marketing landscape with our innovative machine tool exhibition halls. Our all-encompassing professional machine tool remanufacturing solutions and services cater to a broad spectrum of customer needs. We champion the integration of production with education through the establishment of vocational training institutes, fostering highly skilled CNC professionals. As a high-tech enterprise that seamlessly blends science, education, industry, and trade, we proudly stand as the heralded 'China Southern CNC Industrial Base.'Embracing the ethos of 'Creating a Century-Old Enterprise and Crafting Golden Quality' alongside the service spirit of 'Continuous Improvement and Customer Satisfaction,' GSK relentlessly enhances user product value and benefits through breakthrough technological innovation. We are steadfast in our mission to promote the localization of the basic equipment industry, elevate the technological standards of the sector, and drive forward the evolution of China's national equipment manufacturing landscape. Main Products GSK CNC System Industrial Robot Full Electric Injection Molding Machine CNC MachineOur Partners218MC USB Reading Problem Solution218MC USB Reading Problem Solution
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