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Autoclave Process System for EVA Laminated Glass (SN-BGF2650)1
Glass Machine, Glass Lamination Autoclave, Laminated Glass Autoclave
Changzhou Sinomac Machinery Technology Co., Ltd.
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Product Description Note: With many years of experience and development, SINOMAC has obtained the full capacity to offer complete and professional Turnkey Projects for you. It is quite worhty of your choice. Welcome to vist and consult.1. Usage of SINOMAC Glass AutoclaveIn two or more pieces of glass sandwiching a polymer plastic film material, after the initial pressing and then into the autoclave was fully heated, pressurized, and got a kind of synthesis of glass products, known as the laminated safety glass. Laminated products consisting of various raw materials, particularly the process of intermediate membrane in autoclave is important to obtain a high quality of the products. In fact, SINOMAC glass autoclave's role is to ensure access to the product quality requireents, its stabments, ility and process to ensure product to achieve and maintain high standards of quality requirements.SINOMAC glass autoclave is widely used in the field of Architecture, Automotive and Solar.2. General Features The whole operation process of SINOMAC Glass Autoclave has 6 segments. Pre-heating and pre-pressing segment, first segment of temperature and pressure keeping, heating and pressurizing segment, second segment of temperature and pressure keeping, cooling segment, air exhaust segment. During the whole process, temperature and pressure in all segments are monitored by HIM or PC, and the operation process will be realized by our exclusively developed TPC(Thermal Processing Control) software which is based on PLC control system to ensure the full automation operation.3. Quick Opening Door The door opening and locking system of SINOMAC glass aut- ave is designed and manufactured on the basis of guarantee of max. safety and life span. The whole system consists of three parts: a pair of gear flange, driven devices and seal ring. There three opening modes for customer to select: pneumatic, hydraulic, and electric.4. Insulation System- Insulation: inner insulation- Insulation material: ceramic fiber- Internal sheet metal: stainless steel+ galvanized sheet, 0.8mm- Insulation thickness: 80mm5. Floor Supports and Rails- Rail loading: 20,000kg, Increased loading can be offered optionally.- Rail type: Unequal angle steel- Floor loading: 400kg, Increased loading can be offered optionally.- Form of floor supports: Mild Steel Checkered Plate6. Heating System- The heating system consists of the main heating zone and auxiliary heating zone, the heating element located in the rear and sides of the wind duct to ensure uniformity of temperature during the heating process.- Electric heating via inconel tubular heaters7. Cooling System (heating exchange)- The main heating exchanger is made of Aluminum finned tube, which located in the rear of the autoclave.- The auxiliary cooling system is made of Aluminum finned tube. Exchanger mounted in side wall for easy system maintenance.8. Forced Convection System- Parameters of circulating fan Power: 18.5 KW, Connecting format: Direct-connected, Rated rotate speed: 960 r/min(400V/50HZ), Fan wheel: 7# centrifugal impeller, Wind pressure: 1100Pa, Flowrate: 14400M3/h.- Shaft sealing Mechanical seal, silicon carbide - graphite materials as static and dynamic ring seal, bearings with high-temperature series.9. Temperature Monitoring Components- Air temperature thermocouples: 3, PT100, including HMI monitoring, data-acquisition, and control- Hi-limit thermocouple: 1, PT100, including HMI monitoring/control.10. Vacuum System Vacuum source ports: 6 total11. Control System- Control System is developed based on the research and development toward glass processing industry, including the PLC central controlling part, touch screen (HIM) operation system and network. The operation of the whole system is based on the exclusive developed TPC (Thermal Processing Control )software.- It can insert or save the production technique process, display the pressure and temperature curve anytime; And its paperless record function can realize record, save and check of technique curve and process parameters.- Advanced TPC control software makes the controlling technique during the process of temperature waiting for pressure, pressure waiting for temperature possible to ensure the simultaneous effect of temperature and pressure according to the settled technique curve, and it also has over-temperature and overpressure alarm and various safety protection functions.- Customer can operate register, login and typing in product information, and realize intranet or remote control.- It can realize data output, printing, analyzing requirements to improve product quality.12. Foundation and Installation13. Autoclave Specification MODEL#SN-BGF2650 GLASS AUTOCLAVE_TECHNICAL PARAMETERNo.DescriptionUnitSpecifications and Parameters1Inner Diametermm26502Working Lengthmm50003Max. Glass Sizemm2300X50004Autoclave Track Distancemm9005Track Heightmm4506Design PressureMpa1.57Design TemperatureoC1608Working PressureMpa1.39Working TemperatureoC15010Safety Valve ExhaustMpa1.411Working Medium---Compressed Air12Heating Mode---Electric(Convection+Radiation )17Heater---Inconel Tubular Heaters18Heating PowerKW13519Circulating Fan Motor PowerKW18.520Thermocouple type---K or PT10021Air Temperature ThermocouplesPiece323Pressure TransducerPiece124Vaccum LinesPiece---- 25Control Mode---PLC+PC26Control Software---Thermal Processing Control (TPC)23Insulation---Internal24Supporting Air TankM3125Working Environment TemperatureoCMin. -20oC, max.+45oC26Working Environment Humidity---< 60%27Power Supply---220/380VAC, 3P+N+PE, 50/60Hz28WeightKG14980 14. Professional WorkshopFrom the SINOMAC team, with 15 years of experience.
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