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Easy to Operate Automatic Laser Cutting Feeder Line and Uncoiler Straightener Feeder1
Feeder, Laser Cutting Feeder Line, Laser Cutting Uncoiler Line
Dongguan City Haiwei Intelligent Equipment Incorporated Company
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Product Description Witness the dawn of a new age in precision processing with our innovative 3-in-1 uncoiling and leveling machine seamlessly integrated with a state-of-the-art laser cutting machine.Experience next-level efficiency with our premium material leveling laser cutting feed line.Discover the unparalleled synergy of our Uncoiling and Leveling Laser Cutting Machine Production Line Set, designed for ultimate performance. uncoiling, leveling, feeding, cutting all in one comprehensive system. By integrating automatic processing capabilities, our solution not only refines traditional methods but also enables seamless, continuous, and highly efficient production. This intelligent design is crafted to remarkably reduce labor and material costs, setting new benchmarks in operational productivity.The defining feature of our laser cutting feed line is its exceptional efficiency, precision and versatility, making it an indispensable asset in the modern manufacturing landscape. Our laser cutting feed line employs high-precision leveling technology and utilizes a powerful laser beam for superior material cutting, achieving unmatched leveling and cutting accuracy. This ensures consistent product dimensions and stable quality. Our system boasts a high degree of automation, enabling unattended, continuous production, thereby significantly boosting efficiency and minimizing labor costs. Furthermore, its flexible programming and adjustment capabilities swiftly adapt to diverse product cutting requirements, drastically reducing design-to-production cycles.In terms of versatility, the laser cutting feeding line is extensively utilized in metal processing, automobile manufacturing, aerospace, electronic and electrical appliances,and a myriad of other industries.** Enhance Production Efficiency ** :Our laser cutting feed line facilitates fully automated production, curtailing manual intervention, thereby markedly enhancing production efficiency. The seamless integration of automated uncoiling, leveling, feeding, and cutting processes enables uninterrupted 24/7 operation, significantly reducing production cycles.Post uncoiling and leveling, the feed machine positions the material atop the laser cutter's rotating table. This setup allows for simultaneous cutting and feeding, effectively decreasing part-cutting times and maximizing equipment efficiency.** Elevate Production Accuracy ** :Our laser cutting feed line leverages advanced laser cutting technology, offering superior cutting accuracy over traditional blade methods. Achieving single-pass cuts without the need for post-processing, it delivers high-quality, burr-free surfaces.Moreover, the system is meticulously programmed to execute cuts based on precise measurements, ensuring every piece conforms to exact specifications, thus eliminating manual measurements and minimizing errors.** Drive Cost Efficiency ** :The automation embedded within our laser cutting feed line significantly reduces labor dependency and costs. Additionally, the inherent efficiency of laser cutting minimizes consumables and maximizes material utilization, further decreasing production expenses.Furthermore, our production line employs intelligent edge-cutting processes, optimization software, and a sophisticated control system to automate discharge and enhance material utilization, dramatically reducing waste generation.** Intuitive Operation ** :Discover an effortless experience with our Laser Cutting Feed Line. By simply inputting specific parameters into its intuitive touch screen, you can seamlessly cater to the diverse production needs of various products, enhancing efficiency and precision like never before.** Outstanding Technical Features ** :Our Laser Cutting Feed Line boasts an advanced CNC laser cutting machine paired with a caterpillar cutting table. This ensures exceptional precision and stability, with repeated positioning accuracy reaching an impressive ±0.03mm, and positioning accuracy maintained within ±0.05mm/m, perfectly meeting the demands of high-precision machining tasks.Built to last, the straightening wheel of our leveling machine is crafted from robust bearing steel and reinforced with a thickened electroplated surface. This combination guarantees extraordinary durability and wear resistance, ensuring the coil's flatness and processing quality are consistently maintained.** * Labor Saving ** : Our solution significantly reduces manual intervention, slashing labor costs and minimizing the risk of human error, thereby promoting a more efficient and error-free operation.** * Save Material ** : Benefit from an exceptionally accurate feeding and cutting system that drastically reduces material waste and optimizes material utilization, enhancing overall resource efficiency.** * Intelligent ** : Equipped with cutting-edge control systems and sensors, our production line facilitates full automation and intelligent monitoring, elevating the stability and reliability of your production processes to new heights.1. Equipment Structure and Design ** :Compact yet powerful, the fuselage spans an overall length between 4.0-5.0 meters, designed to occupy minimal space while maximizing efficiency.Ingeniously designed, the uncoiler and leveling feeder parts are seamlessly connected for ease of installation and hassle-free transportation.The machine's leveling roller features a unique eccentric structure, allowing for the seamless leveling of two distinct material coil arcs.2. ** Uncoiling Machine Part ** :Experience time-saving efficiency with our hydraulic expansion and contraction system, designed for effortless adjustment of the inner diameter.Equipped with a pneumatic press arm device and a disc brake device, ensuring no material loosening during production, thus maintaining a smooth workflow.Our stopper arm adeptly stabilizes materials, preventing sloshing or deviation during processing, thereby reducing errors and enhancing processing quality to an exceptional standard.The advanced loading trolley, powered and controlled by a hydraulic motor/cylinder, offers automatic axial and radial alignment. This feature ensures precise material coil alignment with the spindle, significantly reducing manual adjustment time and effort, while boosting feeding accuracy and efficiency.A photoelectric switch governs the rack's start and stop functions, meticulously preventing surface scratches on the material, thus preserving its quality.3. ** Leveling Part of the Feeder ** :Our innovative folding device arm effortlessly smooths and flattens the head, guiding it seamlessly to the leveling wheel, ensuring perfect alignment.Harness the power of a high-rigidity mechanical structure coupled with a complete set of Siemens servo control systems (customizable), guaranteeing unrivaled high-precision feeding.Navigate with ease and confidence, thanks to an independent console featuring both button controls and a 7-inch high-precision touch screen, designed for unmatched operational simplicity, safety, and reliability.4. ** Performance Parameters ** :Broad applicability with a material range stretching from 70mm to a substantial 1800mm, accommodating a diverse array of production requirements.Material thickness adaptability varies by model, commonly accommodating ranges from 1.0-9.0mm or 1.2-11mm, catering to specific needs with precision.Ideally suited for high-tension steel plate feeding, our system excels in producing a wide array of auto parts, enhancing versatility and productivity.5. ** Safety and Maintenance ** :Strict adherence to the manufacturer's safety and operation instructions is essential to safeguard operators and ensure smooth, uninterrupted equipment operation.Regular equipment inspections and timely replacement of worn components are crucial to maintaining peak operational performance and prolonging the equipment's lifespan.Control BoardName: Control BoardOriginal: SIEMENSOutfitted with a state-of-the-art Siemens servo motor driver, PLC, and a comprehensive set of low voltage components, this machine guarantees unrivaled security and performance, setting new benchmarks in efficiency and reliability.HMI (Human Machine Interface)Brand: SiemensOriginal: SIEMENSThe machine features an intuitive array of function buttons and a manual operation box, transforming the operator's role into a streamlined task of simply entering production data.Once data is flawlessly entered into the HMI, the machine takes over, executing automatic operations with seamless precision and efficiency. Bend Arm DeviceFunction instruction: This innovative device utilizes the unbending principle to effectively alleviate material bending stress, expertly straightening the plate before it is seamlessly fed into the press.The equipment is calibrated with pinpoint accuracy to feed materials according to pre-configured lengths and speeds, ensuring optimal performance.* Bend Arm Device. The strip head receives unwavering support from the assistive arm, which then collaborates seamlessly with the press arm device to guide the motorized rollers in smoothly advancing the strip through the straightener feeder part.The entire process is meticulously controlled for optimal performance, ensuring precision at every stage.Electric Adjust Straightening Roller Gap.Driven by two sophisticated sets of servo or hydraulic motors, this feature allows for precise adjustment of the straightening roller gap, simply by inputting data into the HMI's touch screen display.Additionally, the system possesses memory capabilities, efficiently memorizing and recalling production data for various products, including part codes and straightener gap settings, enhancing productivity.Refer to the image provided for an insightful visual guide to understanding the system's innovative features. Straightener Flip-Top Device.Ingeniously designed to facilitate easy and effective cleaning of the straightening rollers, this device opens the upper part at convenient angles, especially advantageous for soft materials like aluminum and brass.These materials often leave chippings on the rollers, making this feature particularly beneficial for maintaining optimal performance and minimizing downtime.Operated by two robust hydraulic cylinders and secured by eight long screw rods, this device assures unwavering reliability and ease of maintenance.Press ArmThis robust press arm ensures strips are securely held when released by the decoiler, effectively preventing any coil from loosening, thus maintaining material integrity.Equipped with an intelligent coil loop tracking device, it automatically adjusts the press arm wheel speed based on changes in coil outer diameter, ensuring a smooth and continuous coil payoff. HAIWEI, a prestigious name in stamping automation, stands at the forefront of design, R&D, production, and after-sales service from Dongguan, China. Our cutting-edge products excel across various industries such as automotive, appliance, furniture, cookware, hardware, and more. With 16 years of delivering pioneering solutions, our extensive range includes metal plate leveling machines, 3-in-1 and 2-in-1 decoiler straightener feeders, and comprehensive press transfer systems. HAIWEI's dedication to productivity and quality has established our reputation as a preferred vendor for prestigious clients like Volkswagen, Toyota, Hyundai, Geely, and Yutong Bus. We remain committed to advancing our R&D capabilities to meet the evolving demands of the manufacturing sector, ensuring unmatched machine performance and unwavering customer satisfaction. Q1.Are you a factory or a trading company?A1: We are a well-established factory located in Dongguan City, Guangdong province. With over 20 years of specialization in automatic feeding equipment for power presses, economic cut-to-length lines, and versatile multi-transfer systems, we bring unparalleled expertise to the table.Q2. Do you have an agent overseas? How can we become your agent overseas?A2: Absolutely! We are thrilled to have already established a prestigious network of esteemed agents across India, Thailand, South Africa, Brazil, and beyond. If you're interested in joining this elite group as our representative in your country, we warmly invite you to reach out. Together, we can unlock exciting possibilities, delve into detailed arrangements, and collaborate for a prosperous and mutually rewarding partnership.Q3. How do you ensure the impeccable quality of your machines?A3: Our unwavering commitment to delivering superior quality is the cornerstone of our operations. Our standard machines benefit from years of refined production, ensuring they are always ready for immediate assembly with readily available spare parts, offering unmatched stability. Our custom machines are crafted with meticulous precision, tailored to meet your specific needs and practical applications. Each steel component is precision-machined and subject to rigorous inspection. Once assembled, every machine undergoes comprehensive and intensive testing, guaranteeing optimal performance and reliability.Q4. Can you dispatch engineers to install and fine-tune your equipment in our facility?A4: For substantial orders and sophisticated equipment, we are delighted to make arrangements for our expert engineers to visit your factory, ensuring precise and thorough commissioning of the equipment. Alternatively, our skilled agent staff can manage the installation, subject to nominal commission fees. For our standard machines, we assure you of the utmost simplicity in installation and debugging. We provide holistic support through detailed operation manuals, online assistance, and comprehensive instructional videos to guide you seamlessly through every step of the process.
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