Longway Smart Welding Robot¹

Product Description Application AreasThe newly developed portable welding robot by Longway Intelligence is "flexible and versatile", mainly suitable for lightweight mobile welding for steel structures in ship manufacturing, steel structure industry, general equipment manufacturing industry (such as shot blasting machine equipment, dust removal and environmental protection equipment), narrow semi-enclosed spaces, etc.Product Function The advantage of this welding robot is that it can efficiently and flexibly solve welding production problems by moving automatically. Having the characteristics of diversified types and specifications of parts that can be processed, it is suitable for: small batches of multi-variety parts, non-standard customized parts, and parts with low dimensional accuracy. The collaborative robot adopts a drag programming mode, which greatly reduces the programming difficulty, and the technical level required by the operator, especially when the welding space is limited, the robot posture can be flexibly adjusted.1. Applicable types of the welding seam: horizontal angled, right angled, flat and transverse, straight, circular, and wrap angled. Multi-layer and multi-pass welding can be performed when the application conditions are met.2. Working method: The robotic arm can be placed upright, sideways, inverted, etc. at any angle. It is equipped with a magnetic base that can be adsorbed on the component or device surface. It can be manually dragged to the welding position, and the robot will automatically weld and process.Product advantages The six-degree-of-freedom robot is portable and mobile, with comprehensive equipment functions, simple programming and operation, digital management of the welding process, stable and reliable welding quality. Ordinary operators can be put into operation with simple training, and one person can operate multiple robots at the same time.The operation is simple and labor saving. Computers, tablets or mobile phones can be connected to the APP system. Friendly human-computer interaction interface, drag-free programming, full touch operation.Automatic management of welding process: Through human-computer interaction and system establishment, the welding process database is optimized, and cloud support is used to automatically generate welding process parameters, which greatly reduces the technical and skill requirements for operators , and can partially replace some skilled welders.Main component composition The smart welding robot mainly consists of: wire feeder, electric control box, transport trolley, water-cooled welding machine, and robot unit.The robot unit includes: mechanical arm, welding gun, adsorption device, etc. The adsorption device is a permanent magnetic base, which has a simple structure and is easy to operate when placed upright. The adsorption area required for structural parts is small. It can be placed vertically, sideways, or inverted at any angle.The appearance of the smart welding robot is as following:   The picture of mechanical arm unit is as following:Main technical parameters Overall technical parameters No.ItemsTechnical parameterNotes 1DimensionL*W*HArea occupied during storage: 1280*1040*1180mm  2Weight (kg)Total weight:About 25kg  3Welding typeGas shielded arc welding(CO2/mixed gas)  4Adapted welding typeFillet weld, Butt weld, Circular arc weld  5Specification of welding machineAccording to plate thickness350A/500A   6Mechanical armSix-axis collaborative mechanical arm  Max working range:922mm Repeated positioning accuracy:±0.02mm 7Programming modeDrag teaching, human-computer interface interactive programming  8Software interface Welding process management, setting, calling and storage.   Production operation: According to the interface operation process, human-machine collaboration and efficient programming.  Robot parameters No.ItemsFR51Load5kg2Max working range922mm3Repeated positioning accuracy±0.02mm  4Joint activity range(soft spacing)1 axis :  +175  -175;2 axis :  +85    -265;3 axis :  +160  -160;4 axis :  +85    -265;5 axis :  +175    -175;6 axis :  +175  -175;5Joint activity range(hard spacing)1 axis :  +179   -179;2 axis :  +89     -269;3 axis :  +162     -162;4 axis :  +89     -269;5 axis :  +179   -179;6 axis :  +179   -179;6Joint max speed180 degree/s7Protection gradeIP548Noise <65db9Installation directionAny direction10Input/outputPower supply (24V, 1.5A) Digital IO,Analog IO, TCP/IP communication11Operating temperature0-45oCWelding source technical parameters of the welding machine No.Welding sourceDimensionTitanmig X51Rated input voltageV3~380VAC±20%2Rated input capacityKVA243Power factor 0.944Output characteristics CV5Rated output currentA5006Rated output voltageV397DEVICENET interface Yes (Robot models require the optional robot adapter box)8Analog communication interface Yes 9Rated duty cycle%6010Unload VoltageV7311Output voltage rangeV12-4512Output current rangeA30-50013Enclosure protection class IP23S14Insulation grade HOperation interfaceEquipment operation procedure 1. Move the portable welding transport trolley near the work area.2. Manually lift the welding robot arm unit and send it to the work area. After placing it stably, turn on the adsorption switch to fix the robot arm unit.3. According to the workpiece welding requirements, the robot is dragged and programmed to operate and calibrate the points on the flat plate.4. After completing the programming, verify the operation of the robot action program.  5. After the program is verified to be running normally, start the welding machine and perform welding work on the workpiece.6. After the workpiece is welded, repeat the above steps for the next workpiece welding operation. Product configuration list Device nameSpecificationPieceUnitCondition Remarks Welding mechanical armSix-axis collaborative mechanical arm1SetNormalCable 3.5m (within 10m can be customized)Water cooled welding machineFabricated by Longway1SetNormal5m negative cable is included (customizable)Welding gun Fabricated by Longway1SetNormal3.5m composite cable is included (within 5m can be customized)Wire feederFabricated by Longway1SetNormal5m composite cable is included (customizable)Electric control cabinetFabricated by Longway1SetNormalElectrical apparatus elements and pipe fittings are includedWelding sourceFabricated by Longway1SetNormal500A/380VMagnetic baseFabricated by Longway1SetNormal Tablet PCwindows101SetNormal256GSoftware systemFabricated by Longway1SetNormalSmart welding process software systemUpdate serviceCan be upgraded to a quick-plug magnetic base

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