IPDB › China Industry › Manufacturing & Processing Machinery › Industrial Robot
Welding Robot Solution From Xiaoya Precise1
Industrial Robot, Robot, Robot Welding
Shandong Xiaoya Precise Machinery Co., Ltd.
Preview:
Product Description Product DescriptionLaser Combined WeldingTechnical characteristics table Technical characteristicsDescriptionMaterial AdaptabilitySuitable for hard-to-weld metals such as high-strength steels and aluminium alloys.Heat input controlLow heat input per unit length → low distortion, narrow heat-affected zone, close to the strength of base materialEfficiency AdvantagesLarge depth of fusion and high welding speed (up to 3m/min) → Increased productivity and reduced part costsProcess StabilityStable arc at low current (15A), beautifully shaped weld seamGap ToleranceInsensitive to assembly gaps (superior to pure laser welding)Performance TuningOptimisation of the mechanical properties of the weld (e.g. strength, toughness) by means of the welding wireComparison table of welding technologiesIndicatorselectric arc weldingLaser Combined WeldingCold Metal Transition Welding (CMT)Efficiency352Heat input354Accessibility351Ability to weld aluminium355Ability to weld high tensile steel351Ability to deep weld medium-thick plates341Welding seam quality evidence tableMaterialTest itemResultAluminium alloyResidual height to width ratio1.85 (Combined Welding) vs 3.12 (Pulsed MIG Welding) → Flatter SurfaceHigh-strength steel (1700MPa)Single-sided welding and double-sided formingCombined welding can form T-joints of 3-5mm plate thickness at speeds of 1.0~1.5m/min, without the need for pads or double-sided welding (difficult to achieve with conventional MAG welding).High-strength steel (1700MPa)Backside forming qualityCombined welding seam is uniform and free of defects (conventional MAG welding requires forced shaping or multiple welding).Key technical basis for the advantages of laser Combined weldingWelding Quality Advantage: Microstructure and Macroforming· Microstructure refinement (comparing with arc welding)· The rapid cooling effect of the laser reduces the grain size in the weld zone by more than 50%, and the width of the heat affected zone is reduced to 1/3 the width of arc welding. The strength of the joints of high tensile steel reaches more than 95% of the base material, and the porosity of the welded aluminium alloys is reduced to <0.5%.· surface/backside forming quality (direct comparison data)· Aluminium alloy (5A06) weld height to width ratio of 1.85 vs. 3.12 for pulsed MIG welding, surface flatness increased by 40%.Double-sided forming of high-tensile steel by single-sided welding, defect-free backside forming of 3mm+3mm plate at high speed of 3m/min.Productivity Breakthrough: Speed and Depth of Melt· Welding speed leap (vs. conventional process)5mm high-strength steel butt welding, Combined welding speed 3m/min vs MAG welding 0.28m/min, 10 times higher efficiency.· Medium-thick plate one weld-through capability5mm+5mm high-strength steel T-joint, Combined welding single-pass weld penetration, the traditional MAG welding needs two passes + pads, reducing 50% of the man-hours.The core of process stability: the dual conductivity mechanism· Feasibility of low-current, high-speed weldingThe arc still burns stably at 15A ultra-low current, and the empirical parameters show that the voltage fluctuation of Combined welding arc is <±0.5V.Cost-effectiveness Quantification: Energy Consumption and Process SimplificationDirect benefits of reduced heat inputUnit line energy is only 30% to 50% of that of arc welding, distortion is reduced by more than 50%, and the time for correcting aluminum alloy body welding is decreased by 70%.Single-sided welding replacing double-sided weldingHigh-strength steel T-joints achieve single-sided welding and double-sided forming, resulting in a 25% reduction in overall costs for thick plate welding in shipbuilding.Technological Inclusiveness: Gap Adaptability & Material CompatibilityTolerance for assembly gaps (compared to laser welding)Adaptable to assembly gaps of 1.0mm, while pure laser welding allows for gaps less than 0.1mm.Breakthrough applications for difficult-to-weld materialsAluminum alloys and high-strength steel perform excellently in laser hybrid welding, solving the porosity issues of pure laser welding, and low heat input suppresses the precipitation of carbon equivalent.Advantages of Combined weldingStrengths DimensionKey BasisIndustrial valueQualityResidual height-to-width ratio ↓40%, HAZ width ↓66%, grain refinement ↑50High value-added components (aerospace, battery trays)EfficiencySpeed ↑10 times (3m/min vs 0.3m/min), single pass through thick plateProduction line beat improvement, TCO reduction of 20%+Processes15A small current stable welding, 1.0mm gap toleranceReduced production line precision requirements, yield rate ↑15%CostElimination of padding/turning/straightening process, energy consumption ↓30%.Manufacturing cost of large structural components ↓25%Technology promotion suggestions: Priority landing in new energy vehicle battery tray, ship segmentation, aerospace lightweight structure and other scenarios, and its data support can be the core argument for replacing traditional processes.
Purchasing Agent
Note: Send your message to supplier or manufacturer.
Welcome to our Professional and comprehensive procurement services...
Message:
OK ! We suggest you detail your product requirements and company information here.
Enter between 20 to 4,000 characters.
Your inquiry content must be between 20 to 4000 characters.