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80 Tons Friction Welder Horizontal Machine for Drill Pipe Friction Welding1
Machine Tools, Grinding Machine, Friction Welder Horizontal Machine, CNC Surface Grinding Machine
ACE Machine Tools Co., Ltd.
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Product Description Product ParamentersProduct Name C-80 Friction Welding Machine Max upset force800 KNWelding diameter50-80 mmClamping length of rotation fixture100-380 mmClamping length of movement fixture250 mm-unlimitedMax stroke of workable4300 mmRPM800r/minMain motor55/75 KWOil pump motor37 KWMainframe dimension (L*W*H)5300*2800*2200 mmHydraulic station dimension (L*W*H)1500*1350*1600 mmApplication areasAerospace, oil Field Pieces, bearings, automobiles, Agricultural & Trucking, motorcycles, metal cutting Cutting tools, textile machinery, petroleum geological drilling, construction and other high-tech and traditional industries, etc.Friction welding is a solid-state joining process that produces coalescence in materials, using the heat developed between surfaces through a combination of mechanically induced rubbing motion and applied load. The resulting joint is of forged quality. Under normal conditions, the faying surfaces do not melt. Filler metal, flux and shielding gas are not required with this process.Dissimilar MaterialsEven metal combinations not normally considered compatible can be joined by friction welding, such as aluminum to steel, copper to aluminum, titanium to copper and nickel alloys to steel. As a rule, all metallic engineering materials which are forgeable can be friction welded, including automotive valve alloys, maraging steel, tool steel, alloy steels and tantalum. In addition, many castings, powder metals and metal matrix composites are weldable.Savings-Cost, Time, MaterialSince dissimilar materials can be joined, a significant cost savings is possible because engineers can design bimetallic parts that use expensive materials only where needed. Expensive forgings and castings can be replaced with less expensive forgings welded to bar stock, tubes, plates and the like.Substantial time savings are realized since the process is significantly faster than more conventional methods of welding.Friction welding produces forged quality joints, with a 100% butt joint weld through the contact area. This solid section shows the narrow heat-affected weld zone and resulting displaced material (flash).Models & CapabilitiesModelMax. Upset Force(KN)Welding Diameter(mm)Mobile Fixture Workpiece Length(mm)Rotary Fixture Workpiece Length(mm)RPM (Max.)Variable(r/min)C-2.5256-1850-500 or unlimited15-3002500C-4406-1850-450 or unlimited15-3002500C-2020012-3580-750 or unlimited50-2002000C-20B20014-3580-750 or unlimited50-3001800C-2525014-4080-750 or unlimited50-3001800C-3232018-5080-850 or unlimited50-3001500C-4040020-6080-750 or unlimited50-3001500C-5050018-7080-750 or unlimited50-3001350C-8080045-80100-1100 or unlimited50-3001350SFC-1010012-2680-750 or unlimited50-2000-1500 AdjustableSFC-3030012-5080-750 or unlimited50-3000-1800 AdjustableSFC-4040030-6080-750 or unlimited50-3000-1200 Adjustable
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