IPDB › China Industry › Manufacturing & Processing Machinery › Manipulator
18-20 Fully Automatic High-Precision Reel Stacking Control System for Wire Extruder Machine1
Manipulator, Control System, High-Precision Reel Stacking Control System
Jinlongying Electrical Technology Co., Ltd.
Preview:
Product DescriptionAutomatic Cable Reel Palletizing Control SystemOur Automatic Cable Reel Palletizing Control System is a high-efficiency robotic solution designed to streamline the post-packaging process of coiled cables. This intelligent system automates the handling, alignment, and stacking of cable reels after they exit the coiling and wrapping machines. By integrating precision robotics, vision-guided positioning, and smart conveyor logistics, the system ensures fast, accurate, and stable palletizing while minimizing manual intervention.Specification1. Fully Automated WorkflowAutomated Conveyor Transfer – Seamlessly receives reels from the coiling/wrapping machine and transports them to the palletizing station.Label Angle Correction – Ensures barcodes/QR codes face the correct direction for scanning and traceability.Robotic Precision Handling – High-speed 6-axis robots with customizable end-effectors gently grip and position reels without damage.Smart Palletizing Logic – Optimizes stacking patterns for stability and space efficiency. 2. Flexible Configuration OptionsThe system is available in three high-performance variants, each optimized for different reel sizes and production speeds.All models support:Industrial Vision System Integration – For label verification and precise positioning.External Axis Compatibility – Allows integration with rotary tables or additional conveyors.Multi-Pallet Handling – Automatic switching between pallets for continuous operation.3. Advanced Control & MonitoringPLC-Based Automation – Centralized control with real-time adjustments via an intuitive HMI.Fault Detection & Recovery – Auto-alerts for misaligned reels, grip failures, or pallet misplacement.Data Logging & Traceability – Records production metrics (stacking time, pallet counts, error logs).Remote Diagnostics – Enables predictive maintenance and troubleshooting. 4. Industry 4.0 ReadinessMES/ERP Connectivity – Syncs with factory management systems for production tracking.IoT-Enabled Sensors – Monitors equipment health and performance trends.Scalable Architecture – Can be upgraded with additional robotic units for higher throughput. Wire reel palletizing control systemAccessoriesRobot armSystem ComponentsApplicationsInfeed Conveyor – Transfers wrapped reels from the coiling machine.Label Alignment Module – Rotates reels to ensure scannable label positioning.6-Axis Robotic Arm – High-speed, high-precision handling (Fanuc/Yaskawa equivalent).Custom End-Effector – Vacuum/gripper hybrid for secure reel lifting.Pallet Handling System – Automatic pallet feeder & height adjustment.Vision Guidance System – Verifies reel orientation and stacking accuracy.Safety Enclosure – Light curtains, emergency stops, and protective fencing.Power & Communication Cable ManufacturersWire Harness Production LinesIndustrial Cable Packaging FacilitiesAutomotive & Aerospace Wiring SuppliersWhy Choose Our Palletizing System?Higher Productivity – Processes up to 240 reels/hour with minimal downtime.Reduced Labor Costs – Eliminates manual lifting and stacking.Consistent Stack Quality – Prevents toppling during transport.Future-Proof Design – Adaptable to new reel sizes and packaging formats.Technical Specifications(Custom configurations available upon request.)ModelRobot Reach DiameterMax PayloadReels per CyclePallet Size (L×W×H mm)Max Stack HeightCycle TimeNumber of robot axesIndustrial units and external shaft connections18-202015mm20KG21000×1200×150800 mm15 sec6SupportAfter Sales ServiceWe guarntee :Standard Warranty: 12 months Extended Warranty: Optional coverage up to 36 months.Global Support: 24/7 technical assistance and spare parts supply.Training: On-site or remote operation/maintenance training.Company ProfileJinlongying Electrical Technology Co., Ltd. Jinlongying Electrical Technology Co., Ltd. is a national high-tech enterprise and specialized new type enterprise that integrates the research and development, manufacturing, and service of wire and cable mechanical equipment and sheath materials, as well as the industrial 5G Internet of Things cloud service platform.It has always been focused on the manufacturing of intelligent cable equipment in China, realizing industrialinterconnection with unique technology, adhering to customer demand orientation, carrying out scientific and technological innovation work, adhering to the cultural concept of "people-oriented, honest and pragmatic, and shared development", effectively guiding factory production, and building digital and intelligent workshops. Jin Longying has cooperated with China Unicom on 5G+industrial Internet to build a model of deep integration of digital industry and equipment manufacturing industry, provide a model for the transformation and upgrading of traditional equipment manufacturing industry with the help of the Internet "+" and artificial intelligence "+", and help the equipment manufacturing industry develop in high quality. The company is located in Handan, China, with a superior geographical location. Its predecessor was Jinying Machinery Factory in Wen'an County,Langfang.With its strong technical strength and advanced production process, rich manufacturing experience, and a complete pre-sales and after-sales service system, it has firmly held a leading position in mechanical manufacturing; We currently have multiple international advanced production and testing equipment and a complete testing laboratory, and have obtained certification certificates for quality management, environmental management, and occupational health and safety management systems. Jinlongying is not only a manufacturer of high-speed intelligent cable equipment but also an industrial Internet of Things service provider with rich practical experience, which can perfectly match the production needs of customers and solve difficult problems encountered in the production process; Our products are exported to more than 30 countries and regions, including the United States, Spain,Russia, India,Egypt, Iran, South Korea,Bangladesh,Colombia, etc.Honors and qualificationsOur research laboratoriesOur other productsSpecializing in cable equipment manufacturing for 20 years, we lead the industry benchmark with innovative technology! Pictures show dozens of international certificates (CE, ISO, etc.) and patent certificates, witnessing the company's hardcore strength in the field of cable extruder production line, bale winder and so on. Through self-developed high-precision intelligent control system and modular design, the products are exported to 50+ countries, helping customers around the world to realize efficient and stable cable production. Quality creates trust, technology drives the future - choose us, is to choose professionalism and excellence!Technology drives the future! Our professional R&D team continues to plough into the field of wire and cable equipment, and is committed to the innovation and breakthrough of core technologies such as extruder production line and bale winder. Our engineers use high-precision simulation tests and intelligent control system optimization to ensure that each piece of equipment has an excellent performance of high efficiency and stability, energy saving and environmental protection. Empowering manufacturing with technology, we provide customers with customized solutions and help upgrade the global cable industry!We got the whole production line!Our products including :Auto/Self coiling machineSingle/double wrapping machineTwisting machine line Auto stranderWire palletizing control systemPay-off machineTake-up machineAuto coiling wrapping machineAuto packing lineOur ExhibitionOur PartnersCertificationsFAQPlease enter the title hereQ: What's the lead time for orders?A: Standard models ship in 15–30 days; customized units require 30–45 days. Q: Do you provide after-sales service overseas?A: Yes, we can send our engineer to our customers countries to complete the process. Q: Can I request a customized bucket size?A: Absolutely! We offer tailored attachments. Q: What documents do you provide for export?A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.). Q: How do I place an order?A: Contact us via email/phone for a quote, then confirm with a PO.
Purchasing Agent
Note: Send your message to supplier or manufacturer.
Welcome to our Professional and comprehensive procurement services...
Message:
OK ! We suggest you detail your product requirements and company information here.
Enter between 20 to 4,000 characters.
Your inquiry content must be between 20 to 4000 characters.