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Welding Robot Workstation for Oil Cylinder/Hydraulic Cylinder/Pipe Flange1
Industrial Robot, Robot Welding, Cylinder Weld
Desan Electric Ltd
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Product Description Oil cylinder/hydraulic cylinder/pipe flange welding robot workstation Model HFZ2500Welding Method CO2/Pulse MAG/Pulse MIGApplicable to materials Carbon steel, stainless steelWelding Power Supply Panasonic YD500GL5Welding gun 500A water-cooled welding torchWater cooling system WL-20 DescriptionModelQuantity16 Axis Welding RobotBrand: GUTU ;R=1445mm,Load=6kg1setTeach pendantColor LCD with touch-panel;Emergency Stop SW, Teach Lock SW and Enable SW;Cable Line: Standard configuration(10m)ControllerModel: E01;Input Power:AC200-AC220V±10%,50/60Hz,3 phasesControlled axes:Std. 7 axes (Max 9 axes);Memory capacity:8MB;I/O signals:GPIO board (Input 32/Output 32);Dimensions:W550×D580×H278mm,40KgTransformerAC 3*380V is converted to AC 3*220VExternal axis servo motorAdd 7 axis;Kawasaki original1 setAdd 8 and 9 axis and Driver board card;Kawasaki original2 setsRobot extension cableThe robot is connected to the control cabinet, the cable length is 10m1 setRobot extension cable (8m); And extension of external axis servo motor cable2 sets2Welding PowerModel: GUTU YD-500GL5 Load rate: 60% ;Pulse MIG/ Pulse MAG/CO2Contain: Wire feeder , Control cable1setWire FeederPanasonic 6-axis robot dedicated wire feeder;Panasonic extension cable (5m)Communication interface deviceEtherNET/IP communication protocol3Walking trackEffective length (3000mm),Total length:4200mm1 set4Servo ring seam welding positionerLoad≤1000kg, Linked with the robot; Center height: 450mm,Maximum diameter 500mm, effective length 2500mm ; Precision RV reducer,External start button box,320mm manual chuck2sets5welding torch602W;special welding gun for Carbon steel, stainless steel welding;Water-cooled welding torch1set6Cooling water tankModel: WL-20L1set7Welding gun clearing stationClean up the torch, fuel injection, cut the wire(3 in 1) Chinese brand1set8Wire feeding accessoriesWire feeding tray bracket and wire feeding tube1set9Control cabinet bracketMade by DESAN WELD1set10Electrical cablePower cord, welding power ground cord, external conversion box, trachea, etc.1 set11Conductive tipΦ=1.0mm/Φ=1.2mm,100 PiecesWelding robot workstation workflow(1) First, fix the product to be welded on therotary positioner of station A, and then fix it with a special manual three-jawchuck (the machine is equipped with a laser red dot, in order to ensure thestarting point of product installation). This ensures repeatable installationof the product, prevents workpieces from falling off during welding, and avoidswelding distortion in certain areas.(2) Obtain the required processing program in therobot welding control, and open the laser welding seam tracking software(3) Press the start button of the positioner atstation A, and the welding robot automatically performs the position welding ofthe laser welding seam of the workpiece at station A and the position requiredfor automatic welding. At this point, the operator can install the product onthe platform of station B, the installation is completed, and then press the startbutton of the robot station B.(4) After the welding of station A is completed, therobot will automatically weld the products of station B (the operator kept thestart button of station B in the previous step). At this time, the operatormanually removes the products of station A. Repeat the installation again.Workpiece precision requirement:(1)Thesurface of the work shall not affect the quality of welding oil, rust, moisture;(2)Mustnot affect the positioning of burrs, etc.;(3)Theclearance shall be no more than 1mm;(4)The consistency error of the same weld group is less than 0.5m.4.Component:The workstation is mainlycomposed of 6-axis welding robot, robot controller, Servo ring seam weldingpositioner, YD-500GL5 welding power supply, welding gun cleaningstation, carbon dioxide gas cylinder, external start button box.Numericalcontrol welding robot workstation layout: +1,6 Axis Welding Robot;+2,Weldingpower supply (GUTU YD-500GL5);+3,Robotcontrol cabinet and teach pendant(E01);+4,Servoring seam welding positioner ;+5,Welding gun cleaning station;+6,Externalstart button box;+7,Carbon dioxide gas cylinder;+8,Transformer;+9,Controlcabinet bracket;+10,Robot Walking track;+11,Barrelwelding wire
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