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High-Definition Pipeline Inspection Robot for Municipal Industry1
Industrial Robot, Sewer Line Inspection, Pipe Inspection Sewer Robot
Wuhan Tensense Geotech Co., Ltd.
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Product Description Automated Pipeline Inspection Robot in Construction Product Description The TS-GD200J series represents the cutting-edge in digital high-definition pipeline CCTV inspection robotics, offering a fusion of intelligent technology, network capabilities, and user-friendly operation. Engineered with portability and user-friendly design principles, these robots are highly adaptable, allowing for a range of configurations to suit diverse inspection needs. The primary control system is versatile, supporting interface with flat panel displays, notebook computers, or specialized industrial controllers, ensuring compatibility with various operational environments. The TS-GD200J is designed to excel in both wet and dry inspection conditions, catering to the assessment of pipelines ranging from DN150 to DN2000mm in diameter, regardless of material, providing a comprehensive solution for pipeline integrity and maintenance.ApplicationUrban Sewerage Network Inspection: The TS-GD200J series is extensively utilized in the urban environment for comprehensive inspections of sewer networks. It navigates through the underground drainage systems to assess the condition of pipes, identify blockages, and detect any signs of structural damage or corrosion, ensuring the efficient functioning of the city's wastewater management.New Pipeline Acceptance Testing: Prior to commissioning new pipelines, the TS-GD200J series plays a crucial role in conducting acceptance tests. It evaluates the integrity of the newly laid pipelines, ensuring they meet the required standards for structural soundness and are free from defects that could lead to leaks or failures.Industrial Pipeline Maintenance and Repair: Industrial complexes rely on the TS-GD200J series for routine maintenance and repair works. The robot inspects pipelines for chemical plants, refineries, and manufacturing facilities to identify potential risks, monitor the effectiveness of maintenance procedures, and verify the quality of repair works post-maintenance.Construction Monitoring and Quality Control: During the construction of new infrastructure or the upgrade of existing pipelines, the TS-GD200J series is deployed to monitor the construction process. It provides real-time video footage and measurements to ensure that the work is carried out according to design specifications and to detect any deviations that could compromise the integrity of the pipeline.Environmental Compliance Assessment: The TS-GD200J series is also instrumental in environmental compliance assessments. It helps in checking for any environmental hazards such as leaks or breaches that could lead to soil or water contamination, thereby ensuring that pipeline networks adhere to strict environmental regulations.Agricultural Irrigation System Analysis: In agricultural settings, the TS-GD200J series is used to inspect irrigation systems for any blockages, leaks, or damage that could affect the efficiency of water distribution, thereby contributing to the sustainability and productivity of agricultural practices. Our Advantages Exceptional Imaging Precision: The TS-GD200J series is equipped with a high-resolution camera system that captures detailed imagery with a minimum of 2 millions pixels, ensuring that every inspection provides clear and accurate visual data. This level of detail is crucial for identifying even the smallest signs of wear, corrosion, or damage within pipelines, which is essential for effective maintenance and repair planning.Wireless Operation and Real-Time Data: The robot's wireless capabilities allow for seamless and real-time data transmission, enabling operators to monitor the inspection progress and assess the condition of pipelines instantly. This feature enhances the efficiency of the inspection process by allowing for immediate decision-making and response to any issues detected during the inspection.Durable and Versatile Design: Engineered to withstand the challenges of pipeline inspection, the TS-GD200J series features a robust design with a powerful drive system and the ability to navigate through 360° turns and overcome obstacles. Its design ensures stability and reliability in various pipe materials and conditions, from DN150 to DN2000mm, making it suitable for a wide range of applications.User-Friendly Interface and Customizable Reporting: The TS-GD200J series is designed with user convenience in mind, offering an intuitive control interface that can be operated using a flat panel, notebook computer, or professional industrial controller. The robot also supports customizable reporting, allowing for the generation of detailed inspection reports that meet industry standards and can be easily integrated into existing documentation systems.Advanced Maneuverability: The crawler's independent dual-wheel drive system on both sides enables precise movement and navigation within the pipelines, including the ability to climb slopes up to 45° and resist lateral tilts of up to 40°. This advanced maneuverability ensures thorough inspections, even in pipes with challenging geometries or inclines.Rugged Construction for All Conditions: With an IP68 rating, the TS-GD200J series is built to operate effectively in harsh environments, maintaining performance in temperatures ranging from -10°C to +50°C. This rugged construction ensures reliable operation in various weather conditions and environments.Product Parameters Optical Specifications: The system is equipped with a high-resolution camera setup, featuring a 5 millions pixels front camera and a 2 millions pixels back camera. This dual-camera configuration provides detailed imaging capabilities, allowing for comprehensive visual inspections with clear and sharp images.Crawler Mobility: The crawler unit is designed with dual six-wheel drive systems, enabling agile movement within the pipeline. It can achieve a maximum speed of up to 32 meters per minute, with the ability to make a 360-degree turn on the spot, ensuring efficient coverage and navigation through complex pipe networks.Lighting System: The front camera is complemented with 18 high-intensity 5W spotlight LEDs and 4 wide-angle 5W LEDs, while the rear camera has 4 wide-angle 5W LEDs. These adjustable light sources provide optimal illumination for clear video capture in varying light conditions within the pipelines.Zoom and Focus: The camera system includes an automatic focus feature and offers a 10x optical zoom capability, allowing for detailed inspection of specific areas within the pipeline and precise identification of defects or irregularities.Elevating Mechanism: The camera can be adjusted vertically within a range of 0-250mm, excluding the height of the vehicle itself. This flexibility in elevation allows the camera to focus on different sections of the pipeline as required.Power and Control: The crawler is powered by a 24V DC or 220V AC supply, ensuring reliable operation. The control system can be operated wirelessly using a tablet, providing a high degree of flexibility and ease of use during inspections.Environmental Ratings: The crawler is built to withstand harsh conditions with an IP68 rating, meaning it is dust-tight and can be submerged in water, making it suitable for wet or dry pipeline inspections.Material and Size: The crawler is designed to fit through pipes with diameters ranging from 250mm to 2000mm. Its compact size of 530mm (length) x 248mm (width) x 230mm (height) and lightweight of 20kg ensure that it can be easily transported and deployed in various locations.Cable Length: The standard configuration includes a 120-meter cable, which can be customized to meet the specific requirements of different inspection scenarios.Packing List
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