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Zmde CNC Intelligent Fully Automatic Welding Robot Production Line Ground Rail Welding Machine Workstation with H Beam Robotic Arm MIG Welding1
Industrial Robot, Ground Rail Welding Machine Workstation, Automatic Welding Robot
ZMDE Co., Ltd
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Product Description ZMDE CNC Intelligent Fully Automatic Welding Robot Production Line Ground Rail Welding Machine Workstation with Robotic Arm MIG Welding(There may be slight di?erences between the real thing and the picture)_____________________________________________________________________________________________________________________ Technical ParametersZMD-2010A-GG-12DGConditions of use0-45oC, 20-80%RHTypeVertical joint 6 degrees of freedomMaximum reachable range1598mmProtection classComparable to IP65InstallationGround levelPositional repeatability±0.08Maximum load weight6KGBody weight168KGPower capacity2KVA Range of actionBasic AxisJ1±170°Maximum speedBasic AxisJ1259.3°/SJ2+64° -130°J2160°/SJ3±75°J3296.3°/S Arm AxleJ4±150°Arm AxleJ4294.1°/SJ5+130° -105°J5294.1°/SJ6±220°J6426.7°/S Main Function>> Weld identi?cation and welding of H/T beam accessory platesApplicable Industry>>Steel structure industr y, assembly building, bridge engineering, shipyard, etc .Advantages > Highly Adaptable and Intelligent < 1. Suitable for multiple batches, small batch welding needs,can weld a variety of plates. 2. Teach-free programming: Welding attitude, searching attitude, and null shift path are all calculated by the software, which reduces manual program-ming process and is more intelligent. 3. Model import, automatic extraction and analysis of weld seams, docking Tekla, SolidWorks and other mainstream three-dimensional modeling software. 4. Adopting digital twin technology, it can realize the synchronous movement of the robot in the software and the robot in the real workstation, with a high degree of intelligence. 5. There is a welding process library that supports customized process and manual import of process template library, which can adapt to the welding situation of many types of complex workpieces. 6. With production data statistics function, support cell phone small program remote view, real-time grasp of processing progress, more intelligent. 7. Connected to the MES system, you can scan the workpiece QR code or enter the workpiece drawing number (stamp number) from the server workpiece model library to search for drawing ?les to download to the o?ine intelligent platform, without the need for a USB ?ash drive to guide the drawing. > High Welding Precision and High Welding Speed < 1. Automatic sequencing (with the shortest empty travel distance of the robot); 2. Dual localization mode, BAYKAL composite vision sensor; 3. O?ine programming function, built-in welding process, with automatic obstacle avoidance algorithm to quickly generate welding path; 4. According to the requirements of the actual welding process to set the allowable range of the torch attitude software according to the scene and attitude requirements automatically calculate the robot welding trajectory 5. Welding seam tracking system: feed-forward and feedback are combined to achieve higher recognition accuracy; 6. Automatic generation of welding torch attitude (torch angle), support for automatic calculation of welding attitude and position-?nding attitude, and visualization in the software interface; 7. Realize real-time modi?cation of the welding torch attitude (push-pull angle), intelligent operation platform for individual modi?cation, the operation is more convenient; 8. Support batch generation of weld seams, eliminating the need to repeat each copy of similar weld seams, saving time for o?ine programming operations;> Long Service Life and Easy Maintenance < 1. The pipeline is built into the robot body, no risk of hanging wires; 2. Adopt independent air duct design, adapt to high dust environment, anti-interference and high temperature resistance; 3. Fully enclosed ?oor track to avoid welding spatter and dust wear on the slide; multi-point lubrication system to extend the service life of the slider; 4. With collision detection and singularity avoidance to enhance the service life of the equipment; 5. Interference or collision with the gun attitude does not generate a welding path, it will automatically jump out of the way to reduce the risk of collision with the gun;> Cost Savings and Improved Weld Quality < 1. Save the cost of manual welding, personnel stability is not easy to lose. 2. Reduce the size error, plate surface unevenness and other issues, signi?cantly reduce the welding scrap rate. 3. E?ectively circumvent the bar and plate shear angle error, arti?cial riveting, resulting in inconsistent weld start point end point, weld length changes in the problem of uncontrollable. 4. Support breakpoint positioning to continue processing, and customize the distance to start the arc back again. Support the interruption and connection of weld over weld hole position to ensure reliable weld joints and improve welding quality.More Para.ModelZMD-2010A-GG-12DGWelding RobotZMD-2010A (arm span 2 meters)Welding torchTRM602W HD-22L anti-collision welding torch for robotsWelding power sourceMegmeet Dex2500MPR robot special welding power supplyGround railZMD6100A-12 (load 1 ton, total length 12 meters)Intelligent systemCypTronic Pro-ELaser Vision SensorBCW600PArc welding process software packageBRW2.0VOffline programming softwareCypWeidV2.0Power supplyAC 380V 50HZ 3 phase The welding robot boasts a unique appearance with hollow structure arms and wrists, featuring built-in welding cables. Its compact design allows it to perform welding operations in narrow spaces with ease. Lightweight, dust-proof, and drip-proof, this robot ensures high safety standards and is equipped with a protective body cover, making it reliable in harsh environments.It offers a large working space and fast running speeds, with high repeat positioning accuracy, making it ideal for welding applications that demand exceptional weld quality. This versatile robot excels in various challenging conditions, providing consistent, high-quality results while maintaining efficiency and safety. Company ProfileZMDE Co.,Ltd. was founded in 2013, is an assembly building intelligent equipment research and development, manufacturing, sales and service as one of the high-tech enterprises, national specialization, speciality and new "small giants" enterprises, the core industry consists of steel structure assembly building intelligent industrial mother machine and industry IOT andintelligent control system two plates.The headquarter base of the company is located in Lingang New Area, Pudong New District, Shanghai, which contains the Research Institute of Artificial Intelligence for Assembled Buildings with a floor area of 32,000 square meters, mainly undertaking the company's management and the research and development functions of high-end core technologies of Artifificial Intelligence for Assembled Buildings, Intelligent Buildings, and Industrial Internet of Things (IoT).The Shandong base is located in Weicheng District, Weifang City, which mainly researches, develops and produces intelligent industrial mother machine for steel beams of assembled buildings and intelligent industrialmother machine for walls of assembled buildings. FAQ 1.Q: What is the minimum order quantity?A: 1PCS. 2.Q: What are the payment terms?A: L/C; T/T. 3.Q: How long is the delivery time?A: 30 Days. 4.Q:How long is the warranty period?A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)
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