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Dual-Gun Welding Workstation for Pipeline Flanges with Robotic System1
Industrial Robot, Welding Robot, Pipe Flange Welding
Shenyang Haobang Robotics Co., Ltd.
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Product Description Product OverviewThis advanced Welding Pipe Lifting Robot Workstation is designed for high-precision, efficient welding of pipe flanges and related components. Developed by Shenyang Haobang Robot Co., Ltd., the workstation integrates dual robots, dual workstations, and advanced laser vision technology to address challenges in manual welding, such as inconsistent quality, low efficiency, and deformation issues. Ideal for industries requiring precise welding of flanges (e.g., water pumps, pipelines, and industrial equipment), this system ensures superior weld formation, reduced labor costs, and enhanced production consistency.Core Functions & AdvantagesDual-Workstation EfficiencyDual robots and workstations enable simultaneous welding and workpiece loading/unloading, doubling productivity.Robotic transverse movement ensures wide coverage without manual repositioning.Precision Welding Technology3D Laser Vision Tracking: Automatically scans weld seams, corrects paths, and optimizes parameters for high accuracy.Dual-Gun Welding: Supports argon arc welding (automatic wire feeding) and gas shielded welding (double-pulse DC), with adjustable weld width/height for uniform, defect-free seams (no burn-through, undercut, or slag inclusion).Deformation ControlAnti-deformation design and symmetrical welding processes minimize stress-induced warping, ensuring post-weld machining accuracy.Adjustable internal pipe supports enable "non-rotating" welding of both flanges on LP water pipes.Versatile ApplicationSuitable for flanges and pipes with diameters 80-600 mm and materials like Q235, 304, 316, 2205, and 2507.Handles complex structures, including 90° through-stiffeners and flange triangular ribs via 180° symmetric welding.Intelligent ControlPC-based upper control system supports offline programming, remote operation, and process data storage/printing.Software is upgradeable and compatible with new versions, ensuring long-term system adaptability.Technical SpecificationsPower Supply: AC 380V ±15%, 50Hz; Control cabinet: 6KVA; Welding power: 25KVAEnvironmental Requirements:Temperature: -5°C ~ 45°CCompressed Air: ≥5 bar, 0.5 m3/h (filtered for moisture/particles)Vibration: <0.5g; No corrosive/explosive gasesFoundation: Flat concrete floor with standard workshop grounding (resistance <10Ω)ApplicationsIndustries: Water treatment, petrochemical, power generation, and general industrial piping.Typical Workpieces: LP water pump pipes, flanged pipelines, pressure vessels, and structural components requiring high-integrity welds.FAQ1.What is your nature of your company:dealer or factory ?We are manufacturer with a big factory ,warmly welcome to visit our factory and contact us. 2.How about the warranty? A: Warranty period of one year (since the completion of mechanical debugging at the buyer's factory)3. Which export port you use?Any China ports. Commonly, we will use Dalian port. But it can be appointed as you like.
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