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Industrial Collaborative Palletizer Stacking Robot for Drug Dispensing with 99.9% Identification Accuracy1
Industrial Robot, Collaborative Robot, Stacking Robot
Benson Intelligent Equipment (Shandong) Co., Ltd.
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Product DescriptionProduct DescriptionCollaborative Robot The core operating principle of collaborative robots is to achieve safe and precise collaboration with humans through a closed-loop "perception-decision-execution" process. Essentially, it integrates sensor technology, motion control algorithms, and human-robot interaction logic to autonomously adjust movements in dynamic environments to complete tasks.1. Core: Perception Layer (Environmental and State Detection)Real-time acquisition of external environmental and internal state information through multiple sensor types is the foundation for safe collaboration.These sensors primarily include:Force/Torque Sensors: Attached to joints or end-points, these sensors detect contact forces (such as collisions and pressure) in real time. Once a safety threshold (typically adjustable from 5 to 50N) is exceeded, the robot immediately stops or retracts to prevent injury.Vision Sensors: These include industrial cameras and 3D depth-of-field cameras. They identify workpiece positions (to address incoming material deviations) and locate human positions (to predict collision risks). Some can also implement "vision-guided grasping" (e.g., identifying randomly stacked parts).Safety Sensors: These include infrared light curtains and flexible electronic skin. These sensors can detect people or obstacles within 10-15 cm, enabling proactive deceleration or avoidance, rather than simply reacting after a collision. - Self-status sensors: Detect joint angles, rotational speeds, and temperature to ensure motion accuracy (e.g., repeatability of ±0.02-0.1mm) and prevent mechanical failure.2. Key: Decision-making Layer (Data Processing and Logical Decision-Making)Based on data from the sensor layer, the controller and algorithm make "brain-like" decisions to determine the next action.The core logic includes:Safety Decision-Making: If the sensor detects "collision force exceeds the limit" or "a person enters the work area," an "emergency stop/deceleration/avoidance" command is immediately triggered, taking priority over task commands.Task Decision-Making: Combining pre-set programs (e.g., grasping paths and assembly steps) with real-time sensor data (e.g., actual workpiece position) allows for dynamic adjustment of movements. For example, if vision detects a 2mm deviation in a part, the end-user position is automatically corrected without manual reprogramming.Human-Robot Collaborative Decision-Making: Supports "drag-to-teach" (a human manually drags the end-user to the target position, and the system automatically records the path) and "force-controlled following" (e.g., when assisting a human in lifting heavy objects, the robot adjusts speed based on the human's hand strength), lowering the operational barrier to entry.3. Execution Layer (Precision Motion Control)According to the instructions from the decision layer, the drive system achieves high-precision movements to ensure task completion:Drive Unit: Consisting of a servo motor, reducer, and controller, it controls the rotation angle and speed of each joint. For example, in screw tightening scenarios in the 3C industry, force control and speed coordination ensure precise tightening force (e.g., 5-10 N·m) and depth, preventing thread slippage or component damage.Motion Precision Assurance: Utilizing joint torque control and trajectory planning algorithms, the system maintains smooth movement even with varying loads (e.g., grasping workpieces of varying weights). Repeatable positioning accuracy can reach within ±0.05mm, meeting the requirements of precise collaboration. In short, the operating logic of a collaborative robot can be compared to a safety-conscious precision manipulator: sensors first "see and feel" the environment, algorithms then determine safety and adjust the movement, and finally the drive system "precisely completes the task." This process prioritizes "doing no harm to humans" and is adaptable to dynamic work scenarios.Product Advantages: Safe and Reliable: Equipped with force sensing and collision detection technologies to ensure personnel safety, the product also offers a long mean time between failures. Flexible and Convenient: Featuring a compact size and lightweight design, it supports fast programming and teach-in, allowing operators to easily set up and adjust tasks without specialized programming knowledge. Intelligent and Efficient: Integrating advanced AI algorithms and sensor technology, it enables autonomous navigation, path planning, and task scheduling, seamlessly integrating with factory intelligent manufacturing systems to enhance intelligent and automated production. Wide Load Range: A comprehensive product portfolio covers diverse loads and working radiuses.Collaborative robots have a wide range of applications, encompassing industrial manufacturing, biomedicine, scientific research, and education. The following is a detailed introduction: Industrial ManufacturingMetalworking: They can be used for machine tool loading and unloading, high-precision tightening, deburring and polishing, and other tasks.3C Electronics: They are useful in precision assembly, testing, and packaging. For example, they offer screw tightening accuracy of ±0.05mm. Vision-guided systems can also address incoming material positioning deviations, enabling high-precision operations.Photovoltaics and New Energy: They can perform tasks such as silicon wafer cutting and loading, cell sorting, and error-proofing module assembly.BiomedicinePrecision Medicine: They can be used for positioning ultrasound focused therapy robots with an accuracy of <0.5mm. They can also be used by medication management robots to automatically sort high-risk medications, with an identification accuracy of 99.9%. They can also be integrated into hospital HIS systems for full-process traceability.Medical Testing: For example, ABB's dual-arm collaborative robots can be used for in vitro testing, reducing the risk of infection for test personnel during COVID-19 testing. - Research and EducationUniversity Laboratories: Serving as a research robot platform, it supports Python/C++ secondary development and is suitable for multidisciplinary experiments in materials science, robotics, and other disciplines.Teaching and Training: Providing a complete curriculum and simulation software to help students better understand intelligent manufacturing.New Consumption and New RetailFood Delivery: Food delivery robots can autonomously plan routes, achieve obstacle avoidance response times of less than 0.2 seconds, and support 24-hour unmanned service.Smart Retail: Smart retail shelves can dynamically count items, with recognition speeds of up to 10 items per second, and integrate with ERP systems for real-time inventory synchronization.Construction: Suitable for interior latex paint spraying, fully automated for entire homes, covering 250 square meters per hour, with positioning errors within 3cm between rooms.Product SpecificationsCompatible Product Typegrippers, Sensors, conveyors, vision systems, end effectors,voltage220Vvideo outgoing-inspectionProvidedmachinery test reportProvidedcore componentsmotorWarranty1 Yearpower(w)2KWproduction capacity5-6cartons/minweight (kg)60place of originShandong, Chinabrand nameBENSONapplicationassembly line workKeywordsRobotic HandPayload35kgTypeSix-axis Vertical Multi-jointAxis6-axisNameIndustry Palletizer RobotMachine typeHandling RobotCommunicateTCPWork modeMan-machine CollaborationMain ProductsCompany ProfileBENSON Intelligent Equipment (Shandong) Co., Ltd. is a modern high-tech enterprise, focusing on the research and development of industrial robots, palletizing robots, palletizers, high-position palletizers, fully automatic bagging packaging machines, packaging machines, batching equipment, depalletizers, loaders, logistics automation lines and other projects. The company has brought together a group of high-level and high-quality professionals. The company actively promotes the development model of "production, learning and research" and has successfully developed a new generation of automated production lines that can be widely used in automated packaging and automated logistics engineering. Its capabilities and various technical indicators are at a high level. In order to comprehensively improve its market competitiveness, the company has selected a large number of high-quality accessories from the United States, Japan, Europe and other countries, and introduced various advanced processing equipment to greatly improve the quality of its products. It has been widely used in chemical, feed, flour, building materials, food, beverages, beer, automated logistics and other industries. From product import to output, from electrical control to mechanical structure design, BENSON Intelligent Equipment (Shandong) Co., Ltd. can fully provide system technical solutions and precision manufacturing of equipment. At the same time, we have a complete after-sales service system to provide you with high-quality technical support and after-sales service.Certifications & ExhibitionsOur Customers & Our PartnersPackaging & ShippingFAQQ1: May I know how long it takes to get the machine after transfer?A1: Usually, if the machine you need is a standard type, we can ship it within 7 days. Customized types are welcome, and the delivery time is about 20-25 working days.Q2: How long is the product warranty period?A2: The product warranty period is 12 months.Q3: Can you help me pack other goods together into the container?A3: Yes, of course. If most of the products are purchased from us, and other products are also purchased from other suppliers, you can ask other suppliers to send the products to our factory (Tai'an City, Shandong Province). We help you pack all your products into one container. Arrange everything.Q4: After the machine is finished, how to check the quality of the machine?A4: We have made video calls with customers in seminars for on-site inspection on zoom, Microsoft, Teamviewer, whatspp, skype and wechat.
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