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High Efficiency 3 Mandrels Carbon Fiber Gantry Winding Machine for Precision Manufacturing1
Manufacturing Equipment for Electrical Electronic Product, Carbon Fiber Winding Machine, CNC Fliament Winding Machine
Weihai Gernuman Automation Co., Ltd.
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Product Description Missile shell winding technology originated from Harbin Institute of TechnologyMaximum diameter: 1500mmMaxium length: 6000mmThe machine is designed for the winding of IV-type hydrogen cylinders for new energy vehicles and carbon fiber tubes. It is specifically capable of producing hydrogen cylinders for hydgogen-power huses and sedans, complying with standards of Class C and Class IV at 70MPa. Our machine offers several advantages, including unmanned operation, dual-drive system, automatic inflation and automatic yarn application. It has demanstrated a 15% increase in efficiency compared to conventional winding equipment.Product production process:Winding preparation→Winding machine loading→Automatic winding→Winding machine unloadingCore competitiveness:1. High efficiency of the entire system, with coordinated operation between the main machine and yarn carrier system.2. High precision of the main machine, designed and processed according to the standards of machining centers.3. Tension control achieved through closed-loop control using servo and linear sensor, enabling precise tension control.4. Coating hardening and surface treatment applied to all contact points with the fiber thread for improved durability and smoothness.5. Full automation control of the entire system, allowing centralized management of multiple machines through a supervisiory control system.Technological Innovations:1. Dual-drive synchronization technology2. Automatic pressure adjustment and inflation technology for inner containers3. Robot-assisted automatic loading and unloading technology4. Automatic yarn application technology5. Manufacturing Execution System(MES) control technologyMajor Machine Configuration TableNameItemMain BrandMachine ConfigurationGuide RailFZS (GERMANY), HIWIN (TAIWAN)Rack and PinionYYC (TAIWAN)Lead ScrewTBI (TAIWAN)Servo Motorox+GearboxSIEMENS (GERMANY), HUAZHONG CNC(CHINA), JIA MAO DA(TAIWAN)Winding Machine Cylinder and Control ComponentsSMC (JAPAN)Tension Control MotorSIEMENS (GERMANY)Tension Cylinder (Yarn Carrier)SMC (JAPAN)Numerical Control System)SIEMENS (GERMANY) 828DSpindle BearingsNSK (JAPAN)
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