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Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine1
Manufacturing Equipment for Electrical Electronic Product, Physical Foaming Extruder, Extruder Machine
Dongguan HOOHA electrical machinery company Limited
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Product Description Intermediate wire drawing + skin-foam-skin physical foaming insulation extruder lineApplicationIntermediate wire drawing + skin-foam-skin 40+60+30 physical foaming high speed insulation tandem line is apply to producing high end data cable such as cat5-cat8 , also all kinds of high frequency specialized cable that involved foaming insulation.Also suitable for manufacturing other high frequiency data cable such as coaxial cable .Sampling product : Product ParametersNo.ItemFigure1Inlet wire diameter 2.6-3.0mm annealed copper wire;2Outlet wire range 0.40-0.8mm;3Copper wire outer diameter tolerance ±0.001mm4Copper wire ovality tolerance ±0.001mm5Copper wire elongation range 18%-28% 6Maximum insulation diameter 3.0mm7Insulation type Solid LDPE , MDPE , HDPE 8Foaming strucutre Skin-foam-skin (optional with strip)9Foaming material brand recommendDOW HDPE Wire Cable DGDK-6923 NT "American brand"Borealis PE HE4873 "Austria brand"Tianshui Wanwei HDPE "Chinese brand"10Inner skinDOW HDPE Wire Cable DFDA7540 NT "American brand"Ube Industries No. 180 "Japanese brand"11Outer skinDOW HDPE Wire Cable DGDK3364 NT "American brand"12Master batchWilson color , 1:10013Maximum foaming ration :70%14Design mechanic speed1800m/min15Line speedSkin-foam-skin 800-1200m/min ,solid insulation 1200-1500m/min16Insulation outer diameter indexSolid < 0.3mm , ±0.006mm within average .Foaming < 0.3mm , ±0.02mm within averageFoaming > 0.3mm , ±1% within average .17Capacitance stability of foamed insulated core wireRated capacitance C(PF/m)< 200 PF/m < ±2 PF/mC(PF/m)< 200 PF/m < ±1%18Concentricity 95%(diameter ≤1.5mm)19Take-up bobbin sizeOD500mm*W300mm*bore diameter56mm;20Total powerabout 190kw;21Production line height of center1000mm;22Production line overall dimension(L*W*H) 4600*3200*2600mm;23Production line colorRAL5015 (customer appointed available)Main Components1. ZLT200/17 Intermediate wire drawing machine with annealerNo.ItemFigure1Number of diemax 172Drawing coefficient of elongation1.253Copper wire elongation18-28%4Diameter of drawing towerФ200mm5Constant speed wheel diameterФ200mm6Drawing machine drive motor55KW7Drawing lubricate wayspray type8Drawing die outer diameterФ28mm9Drawing die sizeФ25mm*8mm10Wire through systemwire through wheel groove is use ceramic coating, drawing cone material is zirconia11Annealing power800A12Annealing conductive nickel ringintegral type, not nickel strap matching13Preheat power400A14Preheat traction motor7.5KW2. HH-60 Physical Foaming MainMachineNo.ItemFigure1Screw diameter 60 mm2L/D ratio36:01:003Screw rotating RPM20-120 rpm/min4Material of cylinder and screw38CrMoAl nitrogen treatment5Heating section7 section 6Heating power18Kw7Cooling zone7 with Air cooling formula for8Cooling methodWater cooling9Transmission motor power 45Kw10Heating system moduleTemperature control (control accuracy±1oC)11Solution flow pressure sensorEquipped12Vacuum suction deviceEquipped13Drying device75kg14Temperature setting protectionLow temperature protection- while extruder machine not reach to the setting temperature the screw will not normal running 3. Imported triple layer crosshead (Swiss) No.ItemFigure1ModelMicrodia 9000-10 MFLEX SFS+S 4EX2Centering methodself-centering3Maximum inlet diameter5mm4Maximum outlet diameter7mm5Place of originSwiss6Configuration1* Cross head body3 * flow splitter4 * Pneumatic bypass with heating device ,1 set of tool box for disassembly and cleaning .4. Full automatic changeover dual bobbin spooler No.ItemFigure1Take-up bobbin size Ф500*300*Ф56mm2Disk dynamic balance class G6.33Max. line speed 1800m/min4Take -up machine speed adjusted by pneumatic accumulator and synchronous with main machine speed.5Bobbin changeover rate above 99%6Bobbin load and unload type Automatically inlet and outlet bobbin, automatically load and unload bobbin.7Traverse pitch online adjustable.8Take up drive DC 11KW9Traverse drive motor 0.75kw servo motor10Take-up stand drive motor 0.18kw AC motor11Wire thread type wire thread wheel groove use ceramic coating process.(While machine switch over the bobbins, it will automatically protect the wire function of the end part to make sure the full wire bobbin cannot broken by the beginning of wire part.)Customer review Production Process Packaging & ShippingStreatchable PE film wrapped, wooden frame packed, loaded into container for shipping. Special packaging way as per discussed.Our AdvantagesOur Focus1.Quality, our engineers work with service colleagues to learn more about customer feedback and improve our machines accordingly.2.Customers' comfortable purchasing experience.We pay attention to the actual needs of customers, and hope to bring customers high-efficiency products and intimate service, our services cover pre-sales and after-sales, committed to let customers save time and cost, and reduce worries3.Customers' success.We not only focus on the sales of products, but also pay attention to the development of our customers. We pursue growing together with customers by providing long-term support and suggestions to help them achieve success.4.Supply more environmentally friendly products.5.Give back to the community and help more people.FAQQ1:What is your main brands for the electrical and mechanical parts? A:Oversea famous brand such as German siemens motor, Japanese nsk bearing and yaskawa inverter etc. Q2:What is your difference with other suppliers?A:What we could offer to other customer is not only the machine itself, also we could offer: factory design, production process design , QC control, talent training, assist machine and raw material offering .Q3:What's the payment terms?A:T/T,30% deposit and 70% balance before delivery, can be negotiable also.Q4:How long the guarantee ?A: One year and charge for repair in the whole life.Q5: Do you have a video to show the machine running ?A. Yes , we have,our youtube channel : tiezhong chi
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