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Automatic 2-Part Electronic Glue Potting and Casting Machine for Compounding1
Manufacturing Equipment for Electrical Electronic Product, Glue Potting Machine, Glue Mixing Machine
Guangzhou ZhengQi Technology Co., Ltd.
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Product Description Why choose usAutomatic 2-Part Electronic Glue Potting and Casting Machine for CompoundingAutomatic glue filling machines are essential tools for the automatic proportioning and real-time filling of two-component AB glue, with ratios ranging from 1:1 to 10:1. These machines, such as the Liquid Dispenser Machine for AB Potting Compound, are commonly used in industries like LED lamp manufacturing, power modules, sensors, and transformers, where precision and efficiency are crucial. Machine DescriptionFunction Introduction Usage AdvantagesAutomatic Material SupplyingAutomatically supply the materials according to the set ratio, and filling it to the mixing tank with constant speed and flow-ability Compare to the traditional manually material preparation, saving more labor-cost, convenient operation, keep working environment neat , clean and the filling amount is more accurately. Dynamic MixingAutomatically dynamic mixing the A&B compounds, high speed mixing and good sealing ability to avoid air bubblesTiming quantitative, dynamic mixing and using in one machine, no need to do the vacuum additionally, saving labor costs, convenient operation, improve production. Dispensing to products directly after stirring and degas, make the most use of ab mixture before it's solidified.Timed QuantitativeFillingSet up and save the settings programs for one serious of product, the setting can be invoked for future usage. The dispensing volume, speed can be adjusted freely in software system. Dispensing volume more accurately and productive. The potted products will be more homogeneously , surface flat and good quality.Automatic glue dispensing machine PGB-700 Features and Benefits:1, A system of metering, mixing and potting.2, Accurate metering and even mixing helps to avoid possible waste of glue.3, Shot size and positioning keep consistent, fast.4, Good universality makes PGB-700 suitable for applications of LED, electric and others glue potting needed.5, Easy to program and operate.6, Tally function, non-standard mode, primer mode, level alert, filter mode, liquid display device, preventing backflow device and other functional device.Application:Industry: Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, electronic ballast, other electronic products and LED products where glue potting demanded. Potting and encapsulation is the process of embedding electronic components & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.We offer 2K AB adhesive materials manual potting machine and robot potting machine We offer 2K AB adhesive Materials Manual Potting Machine and Robot Potting Machine1. Vacuum material-feeding system or diaphragm pump feeding system2. High precision pump metering system 3. Dynamic/Static mixing system4. Three-axis motion system 5. Programming control system. Two Component Glue Potting Machine Two Part Glue DispenserDOUBLE COMPONENT POTTING SYSTEM Product Parameters Model & TypePGB-700 Full Auto Gluing Machine DispenserCertificateCE, SGSDimension1500x1200x1500mmN.W.560kgXYZ Working Area700x700x100mmFlow Speed0-66g/5s, or customizedMoving Speed0-300mm per secondGlue & Ratio1:1 to 10:1, Epoxy, Silicone, PU, UVRepeatability+/-0.02gAccuracy+/- 1%PowerAC220V or AC 380VTotal Power Consume3kw - 5kwAdditional FunctionHeating, Vacuum, Self-refilling, Self-cleaningApplicationLED module, display, LED lights, power supply, driver, motor, sensor, and transformer and so on^ Applicable materialApplicable Material:1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two componen potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .In applications the dual cartridges are impractical due to large quantities used. Daheng Dispensing equipment can be used to assure the correct mix ratio, then the adhesive is dispensed through adynamic /static mix nozzles tip.D&H double cylinder plunger pumps, Gear pumps and screw pumps for metering and mixing dispensing is ideal for Low-medium and higher viscosities epoxies, silicones ,polyurethanes to meet up with mediumto high production outputs.Double Cylinder plunger pumps' metering and mixing dispensing design is preferred for lower viscosity adhesives and are used in fully automated high-quality production environments.Double Cylinder plunger pumps' metering and mixing dispensing design is preferred for lower viscosity adhesives and are used in fully automated high-quality production environments.System Introduction:1. Working Mode: controlled by PLC module and MCGS touch screen.2.High precision valve: high speed, glue off clean, no glue drawing, no dropping.3. Core metering pump specially design for different material from low to high viscosities.4. Mix glue A & B more evenly; no more or no less for agent B.Working principle :Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.Tank system technology:1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank .2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature.3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.6 Tank with heater which can preheat materials to assure good flowability .7 Tank with artificial feeding mouth that can be added glue appropriately by hand .8 Tank with silica-dryer which can prevent material especially PU from crystallization .Self-Cleaning:Turn the cleaning ball valve to the liquid position;1. B) The cleaningswitch points to "air" and uses compressed air to discharge most of the mixturein the mixing tube;2. C) The cleaningswitch points to "liquid". If there is a dynamic mixing motor, turn on the dynamic mixing motor before changing the clean switch;3. D) After cleaning, the cleaning switch points to "air" and usescompressed air to clear the cleaning liquid in the mixed tube;4. E) The cleaning switch points to the middle positiononce finished.Other Sucessful cases :1. Potting &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil,reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace ...2. Dispensing&Dosing: LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquidfilling ....3. Bonding&doming: LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....Our machine solutions suitable for all kinds of epoxies , pu ,epoxies fluids for different application , anyindustials productsthat needs to apply fluids can use our machine to get good performance .
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