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High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier1
Other Manufacturing Processing Machinery, Fiber Cement Plate Machine, Fiber Cement Board Machine
Guangxi Hongfa Heavy Machinery Co., Ltd.
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Product Description High-Efficiency Fiber Cement Board Production Line | Complete Calcium Silicate Board Manufacturing Plant | Diatomite Mat Making Machinery SupplierProduct DescriptionScope of SupplyFiber Cement Board Production Line /Calcium Silicate Board Production line/Exterior Cement Board/Perforated Sound-absorbing panels/Interior Wall Paint Free Panel/cement board making machine/concrete equipment,drywall production/roofing board productionDesroofing material machinecription of Fiber Exterior Cement BoardFiber cement board is a lightweight yet durable building and decoration material. Its primary component is cement, reinforced naturally, and undergoes a detailed manufacturing process. This process includes pulping, emulsion, molding, pressing, autoclaving, drying, and surface treatment. The board has a distinct gray color, a smoothly sanded surface, and clear, uniform thickness. The inclusion of cement increases its strength and significantly enhances its waterproof capabilities. Consequently, fiber cement board is recognized as a top-tier product in both domestic and international building materials markets.Parameter of Fiber Exterior Fiber cement boardProduct NameFiber Exterior Cement BoardSurface FinishingSanding, PolishedRefractory TemperatureOver 2000 oCAsbestos100% asbestos-free100% asbestos-freeDesity1.2-1.5g/cm3Fire-Proof RateClass-a IncombustibleIncombustibility240 MinutesWater Content Ratio< 10%Anti-Bending Strength>16MPaRadioactivityStandard of GB6566-2001Advantage of the fiber cement board and calcium silicate boardProduction FlowParameter of Fiber cement board /cement wall panel machinesProduct Name:Fiber cement board machineBoard size:2440*1220mmThickness:4-30mmUsage of board: Interior/exterior Wall, Partition wall, siding board, fireproof board, water proof board etcRaw Materials: Quartz Sand, cement, pulp fiber, quicklime, etc.Density:0.95-1.8g/m3Capacity:3 million-5 million sqm per yearAfter-sales Service: Site installation, debugging and trainingFunction: fireproof waterproofProcess: Flow-on /hatschek processPackaging Details: Export standard packaging for Calcium Silicate Panel Production Line Cement Decoration Board Machine FiberCement Siding Sheet Machine Layout and flow of fiber cement board ceiling/ fiber cement board for exterior wall production lineRaw material dealing, mixing, forming, pressing ,curing, autoclave, deep(second) process, natrual curing1Sand mortar preparation section2Pulp preparation section3Blending and slurry preparation4Sheet forming, stacking section5Pressing section6Pre-curing and template restaking section7Autoclaving and curing section8Board pile split section9Drying section10Sanding, edging and tapping section11Air compressor house12Laboratory13Heating Equipment14Boiler room15Water Supply and Drainage Equipment16Electric Automatization Production processMain process system For Cement Board Heat Resistant Fiber Cement Board Making Machine Calcium Silicate Board Production Line / Factory Fiber Cement Board Making Machine Fiber Cement Board Production Line /Cement Fiber Board Exterior Wall Panel Raw material processing SystemRaw material conveying system, raw material weighing system, pulp system, silica grinding system,Proportioning system. Sheet Making SystemPremier, Round sieve cylinder cage system, Machine head system, Board blanket catcher, Super high pressure water cutting system,4 position stacker system, four-position molding system, lift platform system,Pump, motor, reducer, bearing and so on.Press Machine SystemThere are two kinds of press machines, up lift and down press, up lift is more popular. The press machine is composed of 6 pressing cylinders and 2 lift cylinders, prefill valve is used to control the oil discharge and refule of 6 main cylinders, which is controled by hydraulic station and electric system to ensure the press and lift process of cylinder. Pressure sensor will indicate the press and balance of cylinder, PLC control can be set by multi mode, gear, time and walking distance.Autoclave And Drying system For Cement Board Heat Resistant Fiber Cement Board Making Machine Calcium Silicate Board Production Line The board blanket is sent to the autoclave to be steamed by winch after de-molding, steaming process include pressure increasing, pressure stabilization and pressure release, pressure stabilization is most important, which lasts 12-15hous, pressure 0.8-1.1MPa, silica inside board will react with lime and water to form Tobermorite and some hard okenite, a hydrated product formed by CaO and SiO2 will consolidate quartz power and reinforcement fiber to get more strength. Other Composition:Board loader, dryer, sanding machine, polishing machine, squaring and chamfering machine, board palletizing machine,and dust remover.BoilerThe boiler is a kind of equipment to produce steam and exchange heat with hot water, the burning of fuel release much heat energy, which is transferred to water by thermal transmission and transforms water into steam or hot water. Most factories use coal, natural gas and Gasoline to supply energy to boilers in the Casium silicate board industry, steam pressue 16KG.Composition of Electrical Equipment system about Factory Fiber Cement Board Making Machine Fiber Cement Board Production Line Cement Fiber Board Exterior Wall PanelPLC, frequency conversion, indicating screen, switch, button, electric control cabinet, wire, cable and so on. Final products and Application This Production Line could make the fiber cement board and calcium silicate board which use as Perforated Sound-absorbing panels,Waterproof and Fireproof Fiber Cement Board, High Density Calcium Silicate Board, Exterior Wood Grain Board, Interior Wall Paint Free PanelUses of fiber cement board1. External Cladding- Fiber Cement boards are used as external cladding materials for buildings. They are available in various textures. The cladding is extremely durable with excellent weather resistance properties.2. Internal and External Lining - Fiber Cement boards are used as an internal and external lining material. The internal lining is suitable for plastering or for tiles to be laid on it. The external lining can be finished with paint or any other textures or cladding materials.3.Fire-Rated Partitions - The Fiber Cement Boards are non-combustible materials and have very good fire resistance properties. They are widely used to make fireproof partitions.4.Substrate for Tiling - The boards are used as a substrate for tiling on the floors and walls. It is a very strong materialhaving very good water resistance properties which makes it a good base for tiling.5.Acoustic Properties - They have very good sound insulation properties.6.Water Resistance - They are used to waterproof certain areas. Packaging & ShippingPacking for concrete tile making machine:Naked packing or stretch film packing or according to customers' requirementWe will send machine with plastic film package,parts with wooden case,if need, fumigation wooden box also available.Company ProfileGuangxi Hongfa Heavy Machinery Group was established in 1990, is one of the largest block making manufacturer and leading supplier of the building block industry in China,as an ISO9001-2000 certificate and "Famous Brand in Guangxi"enterprise and member of China Building Block Association. One stop serivice of building raw material making machines.? Founded in 1990? A leading developer & manufacturer of construction materials machinery? Two production bases with three factories (440,000 square meter plant area )? 1,500 employees (50+ engineers)? 10,000 customers and fulfillment to over 120 countries? Annual sales over USD1,000,000Hongfa Machinery's Honor1.One of Top Ten Influential Brands in China Brick &Tile Industry2.China National Enterprice Abiding By Contract & Keeping Good Faith3.Quality and Credibility of the Dual-protectionb Demonstration Unit4.High and New Technology Enterprise5.Famous Trademark of China6.Star Enterprise with China Patent7.AAA Grade Credit Enterprise8.Consumer Satisfaction Unit9.One of Top 100 building Material Industry Brands of China10.One of Top Ten Good Faith Units11.Advanced Exporter in Guangxi Province12.Advance Quality Management UnitAutomatic Block Making:QT12-15D QT12-15 QT10-15D QT10-15 QT9-15 QT8-15DQT8-15B QT6-15D QT6-15C QT6-15B QT4-15D QT4-15CQT4-15B QT4-20C QTJ4-25Semi-automatic:QTJ4-35B2 QTJ4-40B2Semi-automatic egg-laying machine:QTY4-30 QMJ4-45 QTJ2-45 JMQ-6AColor Paver Color tile forming machine:QT3-20 SMY8-150HF-800 pipe-making machine HF-2000 pipe-making machineConcrete Mixing Plant:HZS25 HZS35 HZS50 HZS60 HZS seriesAAC Block production line : 50000~300000M3/Year 1. Concrete block making machine2. EPS lightweight panel production line3. AAC block production line4. Concrete batching production line5. Colorful roof tile /terrazzo tile / artificial stone machine6. Concrete pipe production line7. Artificial quartz slab production line8. Environmental protection equipment9. Power station equipment10. Mining equipment11. Cement making equipment12.Ffiber cement board/ calcium silicate board production line13. Quicklime kiln production line14. Terrazzo stone Inorganic terrazzo production line15. Prefab house precast concrete wall panel production line Customer's Visting FAQ for Panel making machinery :Q: Are you trading company or manufacturer ?A: We are Direct factory, not agent or trading company, and the quality and after-sale services is guaranteed. Welcome to visit our factory at any time.Q: How long is your delivery time?A: Normally 30-45days after receiving your payment, but it can be negotiated based on order qty and production schedule.Q: What is the product guarantee period ?A: Three years after installation finished at buyer's factory.Q: What about the payment?A: 30% as down deposit by T/T ,70% as the balance paid by T/T before loading(L/C is also acceptable).Q:What's the output of lightweight wall panel machine Every day?A:It can be up to 3000/day.Q:How many workers need in whole production line?A: 7-10 workers will be ok in the lightweight wall panel production line.Q: What is the MOQ?A: 5 sets. According to economic benefit analysisQ: Can this machine make my panel or other size panel?A: We would design and do the mold according to customer's Drawing.Q: How can you guarantee the production quality?A: All our product are ISO9001 and CE certified. We have more than 30 years experience on producing the machines and will beinspected by QC team for each shipment. We have strictly quality control system in our production process. We do inspection foreach batch of finished product before packing. Third party inspection is acceptable.Q: What kind of service can you provide?A:the day our products sold, we guarantee to do as follows:(1) Provide corresponding technical solutions and site layout;(2) Provide guidance for equipment installation and operation for users.(3) For each equipment, we will train mainly operating personnel 5-10.(4) 12 months guarantee, and provide lifelong technical support.We are an ISO9001 and CE certified company,Our quality and on time delivery is your guarantee to a successful project.
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