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High Speed Plastic Pet Glass Bottle Water Beverage Carbonated Drink Filling Plant1
Packing Machinery, Carbonated Drink Making Plant, Drink Filling Making Plant
ZhangJiaGang Honor Machine Co., Ltd.
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Product Description High Speed Plastic Pet Glass Bottle Water Beverage Carbonated Drink Filling PlantTechnical:ModelDCGF14-12-5DCGF18-18-6DCGF24-24-8DCGF32-32-10DCGF40-40-12Capacity(500ml/bottle/h)1000-30003000-60006000-80008000-1000010000-15000Filling precision≤+5mm(liquid level)Filling pressure(Mpa)0.15-0.35Filling temperature(oC)0-5 Total power4.55689.5Weight(kg)24003000400058007000Overall dimensions(mm)2200*1650*22002550*1750*22002880*2000*22003780*2200*22004050*2450*2200I. Water Treatment SystemRaw water pump: connect to raw water,we supplier the best supplier Nanfang pump or international famous brand.Silica sand filter: as a filter medium can effectively intercept and remove suspended matter, organic matter and some heavy metal ions in water under certain pressure, thus reducing the turbidity of water.Active carbon filter: can filter chlorine content in water: <0.1PPM,It can also reduce turbidity, chroma of water, purify water quality.Sodium ion exchanger (softener): is used to remove calcium and magnesium ions from water, thus obtaining softened water.Precision filter: adopts PP filter membranes which has high filtering precision, less than 0.1um particles, strong ability of intercepting pollution and long service life.Reverse osmosis: is composed of reverse osmosis membrane (RO), high pressure pump and washing system,It can intercept substances larger than 0.0001 micron. and allow water molecules to pass through.UV: After the RO system, the bacteria in the water are eliminated by using the UV sterilizing lamp.Ozone: It is a strong oxidant, which can quickly kill bacteria in water and air at a certain concentration.Finished water tank: is used to store filtered pure water, which is connected with filling machine for application.Different water sources with different equipment configurations. We will jointly choose the most suitable water treatment system for you!II. Carbonated Drink Filling Machine 3-in-1This series of equipment is used in the production of gas-containing beverages, such as Coca-Cola, customizable, Fanta etc.This machine is washing, filling and capping 3-in-1,This machine is suitable for all kinds of bottle types. It adopts suspension air conveyor. When change the bottle,It only needs to adjust the conveying width, which is more efficient and labor-saving. This machine adopts isobaric filling type, which is faster and more stable. The machine adopts advanced PLC programming control system, and the electrical components adopt internationally renowned brands. The design of the whole machine is scientific and reasonable, with high output and low failure rate.Technical features:1)It is adopted that direct connection between air conveyor and inlet starwheel instead of screw and conveyor chains, which is easier for bottle changing.2)There is no need to adjust the height of equipment through neck holding tech for bottle transportation.And what is only to change some spare parts.3)High speed filling line is of clamp transferring technology.Bottle shapes are more varied, and the working table inside the machine is more laconic.4)By 3-in-1 monoblock, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier.5)Specially designed stainless steel bottle clamp dose not contact the thread parts of the bottle neck, avoiding the second contamination.6)High speed and large flow filling valve assures the high filling speed and exact fluid level.7)Parts contact with the liquid are all of excellent stainless steel or food level plastic.The electric system is of international brand and achieves the national food sanitary standard.8)The bottle-out starwheel is of screwdown shape.When bottle size is changed, there is no need to adjust the transferring chain's height.Flow chart:A)Bottle production line PET Resin --Injection moulding machine -Botlte blowing machine --PET bottleB)Water treatment system Raw water--Pump--Silica sand filter--Carbon filter--Water softner--Reverse Osmosis -UV sterilizer-Ozone generator--Finished water tankC)Filling&Packing part Bottle unscrambler--Air conveyor--Washing,filling,capping 3in1 machine--Light checker--Blow dryer--Dater printer--Lableing machine --Packing machine -StockItemParts NameBrandBrand1PLCSIEMENSGermany2Inverter3Touch Screen4Switch5Contactor6Relayer7Solenoid ValveAIRTACTaiwan8Drive motorFEITUOSwiss9ReducerCNPChina10Water PumpCustomizedChina11Main BearingAUTONICSSweden12SensorAIRTACKorea13Air componentABBTaiwanIII. Carbonated Drink Beverage(Pre-treatment Equipment)QHS-series Beverages mixers:It is designed and made for improving the proportion of water, syrup and carbon dioxide, it adopts carbon dioxide reflux deoxidization, which not only saves carbon dioxide, but also achieves the purpose of deoxidization. It has the advantages of coordinated movement, beautiful appearance, convenient cleaning and high automation, and is suitable for mixing various types of beverages. Such as soda, fruit juice drinks, cola and other drinks. IV. Automatic Sleeve Labeling Machine1. Shrink Labeling Machine For Sleeve adpots PLC programmable controller,imported servo motor,servo driver,frequency converter and transducer.2. Shrink Labeling Machine For Sleeve adopts the positioning module to ensure the casting label precise,rapid andstable.3. Our Shrink Labeling Machine For Sleeve not only has a highly precise position for casting label, but also withstandthe perfect shape of the bottle after shrinkage.1. It is suitable for all kinds of drinks, such as fruit juice, tea beverage, dairy products, pure water, beer, sports drinks and other food and beverage industries. It not only has high accuracy of labeling position, but also can highlight bottles and perfect bottle-shaped after shrinkage.2. Highly stable mechanical structure,The whole machine adopts stainless steel protective frame cover and aluminum alloy rigid frame, which is stable and rust-free.3. Flexible choice of all kinds of bottle type: round bottle, square bottle, elliptical bottle etc. can also choose the bottle mouth or body.4. Unique synchronous cutter holder, within the scope of specifications, no replacement cutter holder. If the specifications need to be changed, it can be completed quickly in 5 minutes.5. The shape is exquisite and beautiful, the overall structure is strong, and the use is more lightweight and flexible.6. Exclusively designed reciprocating cutter, which adopts rigid body combination of mechanism, can operate smoothly and prolong tool life by twice.7. Simple central pillar positioning, easy to change specifications, easy to operate, easy to understand, easy to learn, completely avoiding the user's troubles.8. The structure of this machine is simple and generous, which can ensure low failure rate and simple maintenance.9. The whole series of security main body safety protection frame is really intimate designMain parts list:NoNameBrandManufacturer1SUS304 stainless steel South Korea2motorTWTTaiwan3BearingNSK MNB EZO IJKJapan4stepper motorTamagawaJapan5Stepping DriverErtlTaiwan6PLC controllerOmronJapan7InverterDeltaTaiwan8touch-screenWeviewTaiwan9ContactorCustomizedFrench10SensorSUNXJapanV. Automatic Shrink Wrapping Packing MachineAutomatic shrink wrapping packing machine:Specially designed for beverages, pure water, fruit juice, wine and other drinks. With full automatic functions of bottle transfer and arrange, film wrapping, sealing and cutting, shrinkage, cooling and other qualities. It adopts the world's advanced film thermostatic sealing technology, and the sealing is firmly cleaned. The PLC program is used for automatic circulation control, and the performance is stable and reliable. Three-layer heat insulation, good heat preservation performance, fast heating, energy saving.Advantages:1)Frequency control,Secondary bottle transport device.2)The whole set which are push bottle,heat sealing cutting adopt pneumatic structure.3)Inductive switch control film length.4)Touch screen,PLC control system advanced reliability of the equipemtn function.5)Circular wind machine ,resuare well-proportioned temperature of the shrink furnace.6)Strong cooling system can reassure finalize the design quickly.7)Heat-fast Customized transport net,transport steady,high strength and stand wear and tear.8)Frequency conversion timing net transportation structure.9)The height of the conveyer belt can be made according to the user,adustable range±50mm10)Bottle transport machine can satisfy the direction of the user,it can prolong and shorten11)Pterygoid stainless iron heating system,durability.12)Satisfy the bear storage rack device of the short duration for the product,assure consecutive work for the production line.VI. Bottle Blowing MachineBottle blowing machine:It is a kind of equipment which can make plastic granules into hollow containers by blowmolding process. It is mainly used in beverage and food industry.Features of main body:1). Stable performance with advanced PLC.2). Automatic preform conveyer to save human cost.3). Preform self-rotation and infrared pre-heater revolution assure the even distribution of heat, which improve thebottle shaping rate, increase the production.4). High adjusting performance to enable preheat the preforms perfectly by adjust the voltage control area in the PLC, which could adjust the temperature of the infrared lights in the pre-heater, and keep the proper temperature and humidity invariable.5). High safeties with security automatic-locking device in each mechanical action, which will make the production into a perfect safe environment, in case of the breakdown in certain procedure.6). Introduce the Customized air cylinder to avoid contamination and noise.7). Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.8). Strong clamping force with high pressure and double crank links to lock the mould.9). Two ways of operating: automatic and manual.10). Low cost,high efficiency,easy operation and maintenance etc, profited from the fully automatic technological process.12). Ideal cooling system make the finished bottles without any flaws.FAQFAQQ1:What types of water and beverages can this production line handle?A1:It can handle purified water, mineral water, fruit juice beverages, carbonated beverages and many other types. Our equipment is highly adaptable and only requires appropriate parameter adjustments according to different product characteristics. For example, when processing fruit juice beverages, due to the pulp content, there is a special design in the filtration process to ensure no blockage and retain nutritional components. For carbonated beverages, the pressure is precisely controlled during the filling process to ensure stable carbon dioxide content.Q2:Could you briefly introduce the production process flow of the line, the main steps from water treatment to packaging?A2:First, the water goes through a series of advanced treatment processes like filtration, disinfection, and softening to remove impurities and ensure quality. Then, it enters the filling section where precise filling machines fill the bottles to the set volume. After that, the bottles are capped, labeled, and finally packaged for shipment. Each step is carefully controlled to guarantee product consistency.Q3:Does the equipment material meet food hygiene standards?A3:Yes, all parts that come into direct contact with water and beverages are made of food-grade 304 or 316 stainless steel, which is non-toxic, corrosion-resistant, and will not have any negative impact on product quality. It has also undergone strict testing and fully complies with international food hygiene regulations.Q4:How is the compatibility with different bottle types?A4:Our production line is designed with good compatibility. By simply replacing some tooling fixtures, such as filling nozzles and grippers, it can quickly adapt to different shapes and sizes of plastic bottles and glass bottles.Q5:Will installation and commissioning services be provided after purchasing the equipment?A5:Yes, we have a professional technical team. After the equipment arrives at your factory, we will send technicians to install and commission it in time to ensure the normal operation of the equipment. We will also provide detailed training for your operators to make them proficient in equipment operation and maintenance points. Q6:What does the after-sales service include?A6:The after-sales service includes free repair and replacement of faulty parts (non-human damage) during the warranty period of the equipment. After the warranty period, we provide lifetime paid repair services and supply wearing parts at cost price. There is also 24-hour online technical consultation to answer your questions during use at any time, as well as regular return visits to understand the equipment operation status and assist in optimizing the production process.Q7:Can you provide samples or arrange a factory visit?A7:We can provide samples of bottled water and finished beverage products for you to test the product quality. You are welcome to visit our factory at any time to inspect the operation of the production line, production process, quality control and other aspects. If you make an appointment in advance, we will arrange a dedicated person to receive you, allowing you to fully understand our strength.Q8:What is the approximate service life of the production line? How do you carry out maintenance to extend its life?A8:With proper maintenance, the production line can operate for about 20 years. Regular maintenance includes daily inspections, cleaning of equipment, lubrication of moving parts, and scheduled replacement of wear components. Our after-sales team provides detailed maintenance manuals and can offer on-site training and support.Q9:If we have special production process requirements or want to develop unique products, can you provide customized production line solutions?A9:Absolutely. Our R&D and engineering teams have extensive experience in customizing solutions. We will work closely with you to understand your specific needs, whether it's a novel water treatment process, a unique filling technique, or a custom packaging design. We'll then design and build a production line tailored to your requirements, ensuring your product stands out in the market.Q10:If we have cooperation intentions later and want to further explore customized solutions, price details, etc., who should we contact?A10:For cooperation inquiries, it's best to contact our business development manager. You can send them email or WhatsApp number. They have extensive experience in tailoring solutions to meet diverse customer needs and will be happy to walk you through the options.
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