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10 Inch Chinese Electric Suction Dredge 1000m3/H Working Capacity for Sand Excavation1
Mining Machinery, Cutter Suction Dredger, Sand Dredger
Qingzhou Junhang Environmental Protection Technology Co., Ltd.
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Product DescriptionProduct DescriptionWhat is electric cutter suction dredger? Type: The dredger is made of marine steel construction, self-propelled or non self-propelled with dismountable type.Structure: The dredger is consisted with three pontoons, one main pontoon (engine room with diesel engines, dredging pump, generator and hydraulic system etc.), and two side pontoons.Size: All parts are dimensioned to allow the dredger to be transported by truck.Connection: The dredger is equipped with a rapid connection-disconnection system for the pontoons, the deck is fastened with bolts, and the front and rear bottoms of the hull are reinforced with hooks.Power: The dredger is powered by one main diesel engine and one auxiliary engine, and the main diesel engine drives the dredging pump and the auxiliary engine drives hydraulic system.Working principle: The main engine provides power, then the gear box will transit it to the sand pump, the former is driven to rotate and create vacuum in suction pipe. In this way, the mixture composed of mud, sand and water by the cutter head is sucked into the sand pump through the inlet pipeline, and then discharged by the pump to the appointed place through outlet pipeline which is connected to the outlet of the sand pump.Features of electric suction dredge1. Module box structure, easy to dismantle and assemble at working site2. Work capacity could be 8000m3/h3. Dredging depth could be 20 meters4. International famous brand electric motor5. International famous brand China Shijiazhuang pump6. Siemens PLC control system7. Rexroth hydraulic valves and system8. Eaton Vickers hydraulic pump9. Can be operated remotely in the operation room, with good all around visibility10. Full tested in factory before delivery11. Short production timeTechnical SpecificationsDredging sand electric cutter suction dredger technical specificationNo.ModelJUNHANG-CSD250 E (10 inch)1Overalllength22.0m2Hull length16.0m3Hull width6.2m4Hull depth1.5m5StructureCan bedismantle and re-assemble easily. Box-structure.6Water flow1000m3/h7Solid sandcapacity200m3/h8Dredgingdepth9m9Dischargedistance1000m10Draught1.2m11SuctionDia.300mm12DischargeDia.250mm13EnginebrandInternationalfamous brand14Enginepower480KW15Cutterpower50KW16Cutterhead diameter1100mm17Wire ropepulling force (lifting winch ) * quantity30KN * 118Wire ropepulling force (traversing winch ) * quantity30KN * 219ApplicationareasWidely used in sand-excavating fromsea, lake, port, pond, coastal, river dredging, channel maintenance andbroaden, desilting, reclamation for channels and land, port deepening and constructionetc.Important Core Component DescriptionDredger HullThe dredger hull is with dismantled type and box-like structure, consist by 1pc middle pontoon and 2pcs side pontoons, in order to transport convenient by truck, easy installation at working site. And it is sandblasted and painted by 4 layers of marine epoxy paint suitable for saltwater service. The zinc anode can be used to give better anti-corrosion function. All dredgers are made of special marine steel plates, which have been certified by CCS.Marine Diesel Main EngineThe dredgers are equipped with world famous powerful engine, which are famous for it's durability, lower consumption, standardized accessories and easy maintenance. Power from 100-2500kW or as required.The engine brand we use are all global warranty, spare parts can be available in short time. It's durability, environmental protection and lower consumption, standardized accessories and easy maintenance. Dredge pump in cabin (with China Hangzhou gearbox)Our dredge pump is made of China famous brand Shijiazhuang pump, using international advanced technology of marine dredging pump, is a new type slurry pump. With China Hangzhou gearbox. *Simple and reliable structure, easy disassembly and maintenance* Anti-wearing and anti-corrosion, long life for wearing parts*Good performance, strong suction capacity, digging deep, high concentration of dredgeControlling systemWe use PLC Siemens controlling system. The dredger through the PLC system to control the hydraulic transmission device, including cutter, winch, hydraulic cylinder etc.Operation console is set in the operation room, and the operation of all equipments of the dredger can be remotely controlled in the operation room. Transformers and frequency convertersThis box is equipped with transformers and frequency converters to provide power support for the normal operation of the sand dredger.Transformers change voltage or current through the principle of electromagnetic induction, mainly used for power transmission and distribution.The frequency converter controls the operation of the motor by adjusting the power frequency, mainly used for energy conservation and speed regulation.Optional componentsAccording to the customer's requirements, optional components can be selected for the customer to choose, and the work efficiency for the customer can also be provided.1-Anchor boom;2-Spud carriage;3-Swivel joint;4-Hydraulic titling spud;5-Onshore booster pump;6-Floating booster pump;7-Dredging pipeline (HDPE pipe, rubber hose, floater);etc.Packaging & ShippingFactory shipment and transportationEach dredger is detachable structure to facilitate truck transportation on land. Depending on the size, some models of dredgers can be disassembled and transported through containers, some models can be disassembled and transported through bulk carriers. Simple disassembly and fast installation.How to control the quality of cutter suction dredgers?Testing before shipmentTo ensure the good performance and safety, each ship must undergo complete test before leaving the factory, and it is tested like the machine working in the customer's working site. There will be test records during the testing process of dredging performance and safety. After testing, the dredger is sent to the customer's work site for installation and can be directly put into use. Usually, the customer can supervise on site during the dredger testing period. Including: -Condition of electricity connection-Operation conditions of hydraulic system-Engines running and power capacity-Mechanical dredging work-Dredging pump rotates at different speed with fresh waterDredger Test Certificate by CCSRegarding After-sales ServiceWhat kind of dredger service guarantee is provided?1-After-Sales Service-installation and training:*After delivery, we send experienced engineers who will be to guide the installation of dredger and train the operators.* Our engineers will provide technical training on dredger for customers' workers, how to operate the dredger and daily maintain the dredger until the workers learn it.2-After-Sales Service-warranty and maintenance:*We provide free warranty and on-site maintenance service for a period of one year after commissioning.*24/7 technical support standby. If customer's dredging experience unskilled, equipment failure or customer needs to solve the dredger small problem, we will send our engineers to customer's working site to inspect and repair at any time.Dredger export caseDredger export caseThe product dredgers are exported to Russia, Kazakhstan, Kyrgyzstan, Uzbekistan, Egypt, Saudi Arabia, UAE, Yemen, Bangladesh, Indonesia, India, Pakistan, Brazil, Nigeria and dozens of other countries. With advanced technology, stable and reliable quality, we have gained great honors from domestic and foreign enterprises.Our foreign cooperative clientsThe visits of foreign clientsIn order to make our clients satisfied, we sincerely invite clients to visit our factory and realize our research team and products, clients' technical questions we all give the solutions by engineer, by this kind of communication, clients are confident to our products and after-sales services.Why choose JUNHANG Dredgers? (Competitive Advantage)(1). Provide free survey dredging site services to help customers choose suitable ship types.(2). Design and manufacture according to clients mining conditions and requirements(3). Provide dredger quality test before delivery to assure every part function properly.(4). Provide engineers to the site to guide dredger installation.(5). Provide engineers to the site to training local workers how to operate dredgers. (6). Provide 12 months quality guarantee, free replacement of accessories. (7). Provide lifelong after-sales service for dredgers, 24/7 technical support standby.(8). All core equipment adopts international brands and has global services.Company ProfileJUNHANG Company IntroductionCompany size: Qingzhou Junhang Environmental Protection Technology Co., Ltd. is a professional manufacturer specializing in the one-stop production and manufacturing of ship design, research and development, innovation, and dredging engineering construction. It has joined forces with domestic classification societies, ship design institutes, gold research institutes, and mineral selection institutions to form a professional team for the manufacturing of engineering vessels. The company covers an area of 300 acres and has more than 300 employees, forming a process production of enterprise system.Product series: Our company's products cover ten major series of dozens of products, including 500-20000m 3/h sand dredger, transport ship, multi-functional service work boat, tugboat, cleaning boat, water mining machinery, land mining machinery, sand pumping dredger, platform, special-shaped ship etc. We can also design and produce special types of machinery according to customer requirements. Widely applicable to sand excavation, river dredging, waterway maintenance and widening, dredging, land reclamation, port construction, etc., forming a complete ship machinery industry chain.R&D and technical team: Our company has research and development center, quality inspection and after-sales department. There are currently 15 senior engineers specializing in ship building and dredging research, 10 mechanical designers and construction engineers, 15 quality inspection engineers, and 20 after-sales service technicians.
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