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Pharmaceutical API D50: 1-45um Ultrafine Mqp Spiral/Disc Jet Mill1
Pharmaceutical Equipment Machinery, Pharmaceutical Shredder, Ultrafine Jet Mill
QingDao Norville Machinery Equipment Co., Ltd.
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Product DescriptionPharmaceutical API D90: 1-45um Ultrafine Mqp Spiral/Disc Jet MillLeading technology · Ultimate purity | Disc Jet Mill produced by Novell Machinery As the industry benchmark for ultrafine powder processing, the Disc Jet Mill independently developed by Novell Machinery takes "pollution-free, micron-level, low temperature and high efficiency" as its core advantage, and is specially designed for high-purity materials. Our Disc Jet Mill is designed and produced according to pharmaceutical production standards. The equipment as a whole meets the requirements of pharmaceutical and food-grade production, and complies with various requirements such as GMP/FDA/CE. The whole machine is modularly designed, easy to disassemble, without any dead corners, neat and beautiful appearance, and easy to operate.Product DescriptionGlobal industry applicationsWidely used in demanding fields:Pharmaceuticals: API ultrafine grinding (in compliance with GMP), inhalation carrier micronizationHigh-tech materials: battery positive and negative electrode materials, ceramic powders, magnetic materials homogeneous dispersionFood and health products: flavor microcapsules, vitamin ultrafine embedding (food grade 316L material)High-end chemicals: pigments, dyes, polymer nano-modification (closed circulation system to prevent cross contamination)Disruptive advantagesZero metal pollution: Pure airflow crushing principle, no mechanical contact, ensuring 100% pollution-free materialsLow-temperature precision crushing (<45°C): Avoid damage to the activity of heat-sensitive ingredients (such as medicines and spices)Submicron particle size control: D97 fineness can reach 1-45μm (adjustable), narrow distribution, good fluidityIndustry-level safety design: Inert gas explosion-proof system (optional) to meet the stringent requirements of chemical/lithium battery materialsIntelligent cost reduction and efficiency improvement: Modular structure supports rapid material change, and energy consumption is reduced by 30%+ compared with mechanical grindingCore Components1. Laval NozzleGas Compression Acceleration: Utilizes a converging-diverging structure to convert high-pressure gas into supersonic airflow (energy conversion rate >85%)Venturi Effect: A negative pressure zone is created at the nozzle outlet, automatically drawing in raw materials and preventing wear on mechanical feeders2. Collision Grinding ChamberCollision Angle Design: Precisely controls the intersection angle of multiple airflows (typically 60°-180°) to maximize collision probabilityTurbulence Enhancement: Creates high-intensity vortex flow within a confined space, generating shear forces for secondary pulverization3. Classification TechnologyCentrifugal separation utilizes centrifugal force classification by adjusting the pulverization pressure and reducing or increasing the air velocity to modulate the vortex within the chamber.Technical Specifications(Custom configurations available upon request.)ModelFinished particle size (D97) μmProduction capacity (kg/h)Feed size (mm)Compressed air consumption (m3/min)Air compressor power(kW)Standard equipment installation dimensions(mm)(Length*Width*Height)GMP01J1-1500.5-2Less than 10.5-17.5520*400*811GMP01B1-1500.5-2Less than 10.5-17.5950*670*1700GMP021-1502-20Less than 51.5-2152100*700*2000GMP031-15015-40Less than 53222400*800*2000GMP061-15030-100Less than 56372617*910*2600GMP101-15050-200Less than 510753800*110*3000GMP201-150100-400Less than 5201324600*130*3500GMP401-150200-800Less than 5402505000*150*4000Application of industry customization principlesPharmaceutical industry - meeting GMP-grade micronizationSolving Industry Pain Points Zero Metal Contamination (316L/Ceramic Lining) Fully Enclosed CIP/SIP System (FDA 21 CFR Part 11 Compliant) Preventing Cross-Contamination (Modular Quick-Release Structure)Material TypeCrushing demandEquipment SolutionsAPIImprove bioavailability, D90-5μmInert gas protection crushing, anti-oxidationInhalation dosage form carrier1-3μm narrow distribution, sphericalPrecise classification + surface modification controlAntibiotics/VaccinesLow temperature preservation of active ingredientsThe whole process is less than 40℃Traditional Chinese Medicine Ultrafine PowderCell wall rupture rate>95%High-energy colliding airflow design New energy materials - driving battery performance upgradesIndustry-Specific Design Explosion-Proof Customization: Nitrogen Closed-Circulation System (Oxygen Content <0.1%) Ultra-Wear-Resistant Configuration: Tungsten Carbide/Ceramic Nozzles (Lifespan Increased by 5 Times)MaterialsParticle Size RequirementsEquipment ValueCathode MaterialsD50 = 1-3μmReduce lithium-ion migration paths(NCM/NCA Lithium Iron Phosphate)AgglomeratesImprove rate performance and cycle lifeAnode MaterialsSpheroidization 3-8μmAirflow shaping optimizes particle morphologySilicon Carbon/GraphiteSurface Area ControlInhibits electrolyte side reactionsSolid State ElectrolyteSubmicron MixingLow-temperature pulverization prevents crystal phase destructionHigh-tech materials——precision control determines product performanceDisruptive application casesBreaking Through Technological BarriersMulti-stage Grading System: Precisely Removes Coarse Particles (Adjustable Cutting Point: 0.5-100μm)Shape Control Technology: Adjusts Particle Roundness by Regulating Airflow AngleFieldsMaterial ExamplesCrushing EffectsElectronic ceramicsAluminum nitride substrate powderD97-2μm sintering density is less than 99%Magnetic materialsNdFeB alloy powderOxygen-free crushing to prevent magnetic attenuationThermal conductive materialsBoron nitride nanosheetsInterlayer peeling is less than 10 layers3D printing consumablesTitanium alloy powderSphericity greater than 90% (50-100μm)Product design advantagesTwin Screw FeedersCustomization of contact materialsThe self-cleaning twin-screw extruder minimizes material residue at the bottom. PLC-controlled feeding speed ensures precise feeding, ensuring a stable concentration within the crushing chamber and delivering excellent crushing results. The ball bucket incorporates horizontal agitation to reduce residue and prevent material bridging, which can lead to uneven feeding. For materials with poor fluidity, a variety of screw options are available, and the silo can be equipped with a pneumatic hammer to prevent material bridging and ensure a stable feeding speed.Different materials have different properties and characteristics. During the crushing process, you may encounter materials that cannot come into contact with metal and have stickiness. Our company can customize 304/316L stainless steel materials/ceramic materials/PTEF materials/tungsten carbide materials to meet your requirements.Precision pulse dust collectorSiemens touch screenTemperature detectorPrecision dust collector, the filtration area is designed according to the production volume, the dust collector adopts automatic pulse design, regular cleaning, time-sharing work, dust removal uses filter cartridges, the filtration accuracy is below 1um, the overall streamline design, high collection rate, no cleaning dead angleThe equipment is controlled by PLC+touch screen. Siemens and other electrical components are of Siemens brands, ensuring the long-term trouble-free operation of the electrical system. The operation is simple and precise, with functions such as operation memory, recipe storage, and three-level authority protection. Different functional components can also be added according to customer needs.The equipment is equipped with a temperature detector to accurately detect the real-time temperature and transmit it to the display screen. The equipment parameters can be adjusted according to the temperature conditions to ensure that the material is not damaged by the temperature.Explosion-proof electric control cabinetPlease enter the title hereObservation mirrorThe equipment uses electrical components from internationally renowned brands such as Siemens, ABB, The control cabinet can be explosion-proof and protected according to usage requirements to ensure production safety.Gas pressure flow control meter, real-time monitoring of gas pressure, and transmission to PLC, the pressure gauge adopts well-known brand, with an accuracy of ±0.01 MPaThe sight glass is made of medical grade glass, which is transparent and can be used to observe the material feeding situation and make adjustments at any time.After Sales Service1. Provide relevant materials and drawings required by Party A.2, provide small-scale process experiment, in order to select the best process and equipment.3. Assist Party A in equipment selection.4. Design equipment installation methods according to room drawings provided by Party A.5. After the equipment is shipped to the customer's factory, we send engineers to guide the installation by video The customer technical personnel master the process principle and the adjustment technology of production parameters Customer operators can independently operate, maintain and monitor production Customer maintenance personnel understand the structure and working principle of the main equipment6. Provide relevant information required.7, the warranty period of 1 year (except for wearing parts), if there is any non-human damage, we free repair or replacement parts. If you have any technical problems, we will give you an immediate reply after receiving the notice from the customer.8. During the warranty period, in case of failure due to the defect of the equipment itself, we promise to replace the defective equipment or parts free of charge within 30 days after receiving the notice from the demander.9, the following circumstances during the warranty period will not enjoy free warranty service, the need for related maintenance costs(1)Damage caused by the user's failure to use, maintain and maintain the product according to the requirements of the user manual;(2) Software and hardware damage or failure caused by improper operation;(3) Without the permission of our company, disassemble machine parts or adjust the working parameters of the system at will, resulting in personnel injury or abnormal work of the machine;(4) Damage or failure of the machine caused by the use of parts other than our company;(5)Damage caused by force majeure;10. Out-of-warranty service: When the equipment exceeds the warranty period and needs to be repaired, we only charge the cost of service and the cost of replacement parts.11, spare parts (including imported parts) to ensure timely preferential supply.12, regular free return visit.13. Provide effective technical support and consultation for a long time; The buyer will be kept informed of technical improvements. Company ProfileQingdao Nowell Machinery Equipment Co., Ltd.Qingdao Nowell Machinery Equipment Co., Ltd.——Global supplier of intelligent powder equipment solutionsDear customers, hello!We are the person in charge of Qingdao Nowell Machinery Equipment Co., Ltd. You can call me Mark. We have been deeply involved in the field of powder equipment manufacturing for 15 years, focusing on providing efficient, intelligent and environmentally friendly powder processing equipment and customized solutions for the global chemical, pharmaceutical, food, mining and new energy industries. Mainly for the production of intelligent equipment for the crushing, mixing, granulation, transportation, packaging and other processes of granular, powdery, blocky and fluid materials, we accept various forms of customization and customize products according to your usage requirements. Our core products include:Crushing equipmentAirflow mill: nano-level crushing accuracy, suitable for heat-sensitive materials, energy consumption reduced by 30%Hammer mill: modular design, dual processing mode for hard blocks and fiber materials, support waterproof and explosion-proof optionsUltrafine grinder & Raymond mill: adjustable particle size range 0.1-100μm, industry-leading production capacity of 5-20 tons/hourNeedle mill: mechanical crushing, adjustable particle size range 15-500um, production capacity customized according to use requirementsBreaker: crush large blocks into small pieces below 1cmPelletizer: sort materials into small particles below 1mmPackaging equipmentWeighing powder packaging machine, bag packaging machine, bag vacuum packaging machine, roll film packaging machine, skin packaging machine, multi-function filling machine, powder filling machine, liquid filling machine, sauce filling machine, medicine filling machine, etc.Mixing equipmentThree-dimensional mixer, two-dimensional mixer, horizontal tank mixer, ribbon mixer, etc.Conveying equipmentElectric/pneumatic vacuum feeder, screw conveyor, bucket elevator, etc.Welcome to negotiate with us, we will provide a perfect quotation and technical solution, and provide you with comprehensive services!Best regards!MarkFAQQ: What is the order lead time?A: Standard models ship within 15-30 days; customized models ship within 30-45 days.Q: Do you provide after-sales service overseas?A: Yes, we can arrange for engineers to provide overseas after-sales service.Q: Can I request a custom machine size?A: Of course! We also offer custom accessories.Q: What export documents do you provide?A: A full set of export documents (commercial invoice, packing list, bill of lading, COC, etc.).Q: How do I place an order?A: Contact us via email or phone for a quote, then confirm with a purchase order.Q: How fine can your equipment pulverize?A: It depends on the material. We have extensive pulverization records for materials ranging from 500-5000 mesh. Different materials have different properties, so the best approach is to conduct a test. We can provide a particle size test report.Q: What is the output of the equipment?A: The equipment is available in production and pilot models. Output varies depending on the fineness requirements of the material.Q: What is the lifespan of the equipment?A: The air jet mill is primarily powered by compressed air. The equipment itself has a zero failure rate and a long lifespan.Packaging & Shipping
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