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200L Visual Fully Automatic High-Precision Filling Machine with User-Friendly Interface for Efficient Operations Factory1
Packing Machinery, Large-Capacity Filling Machine, 200L Automatic Filling Machine
Jiangsu Somtrue Automation Technology Co., Ltd.
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Product Description Product Parameters(The appearance of the equipment will vary according to the customized function or technical upgrade, subject to the physical object.)As a manufacturer, Somtrue pays attention to 200L Visual Fully Automatic Filling Machine quality and innovation. We are constantly making research and development and technological improvements to meet the changing needs of our customers. Our 200L Visual Fully Automatic Filling Machine uses an advanced vision system to achieve high precision filling operations, with automatic detection and calibration functions to ensure accuracy and consistency in each filling. Our manufacturing processes are subject to strict quality control to ensure that every piece of equipment meets the highest standards. Let us pursue excellence together, create greater value for customers, and create a better future together!Model NO.SomtrueTypeWeighing-type Filling MachineAutomatic GradeFully AutomaticMaterial TypeLiquidFilling Valve Head1 or CustomizedFilling PrinciplePressurePackaging Container Lifting StructurePneumatic LiftingStructureLinearPackagingBarrelPackaging MaterialPlastic/MetalFilling Speed30-40 Barrels/HourFilling Accuracy±0.1%Applicable Specifications200L Plastic Drum/Metal DrumMains Power380V / 50Hz; 2.5KWAir Pressure0.6MPaProduct DescriptionAutomatic search- - - -visual positioning, coordinate moving system barrel search gun, filling gun down filling.Multi-material filling- - - -all kinds of materials independently filling, automatic conversion, without cleaning.Fast and slow double-speed automatic quantitative filling- - - -to ensure the filling accuracy and production capacity;Can realize the liquid level, under the liquid level, the barrel mouth filling- - - -wide adaptability to the material;The pneumatic base valve is always wide open, slowly add the front end flow limit- - - -slow down the flow rate of the filling gun outlet;The design of liquid cup- - - -to minimize the leakage of residual liquid after perfusion;Automatic and manual mode of quantitative filling can be selected- - - -convenient operation and maintenance;Automatic peeling function- - - -overcomes the influence of inconsistent weight factors of filling container on accuracy;The fixed value point can be adjusted- - - -to adapt to the quantitative filling of multiple weight range;Automatic diagnosis, fault alarm- - - -to improve the reliability of the system work;Safety interlock- - - -bucket in place, spray gun down; filling gun top bucket back;Self-locking control- - - -before perfusion, detect the spray gun in place before filling;Product setting storage- - - -can store up to a variety of different product weight fixed value and related perfusion parameters;Permission detection- - - -automatic detection of full filling error;Touch screen- - - -Chinese operation interface, prompt intuitive, easy to set.Alarm prompt- - - -is accurate to the fault point.Data upload and instruction receiving: filling data can be provided to DCS and shutdown instruction of the upper computer can be executed.Our Advantages Process descriptionForklift loading barrel: Forklift empty barrels to conveyor line200L & ton barrel opening, filling and capping (double scale single barrel re-inspection): After the empty barrel enters the filling room, the visual camera takes a picture and locates the barrel mouth. After completing the positioning, the filling actuator will open the lid of the empty barrel (200L), peel, fill, and re-inspect (second support platform) in turn. If the filling is unqualified and the weight is lower than the target value, it will automatically refill and fill, and then screw on the cap. If the weight exceeds the standard, it will be manually confirmed and then screwed on. The above process is carried out for four barrels in turn.Robot labeling: At the labeling station, the camera takes a picture to give the labeling position of the barrel body (200L), and the barrel body is labeled by the robot. The position of the ton barrel is fixed, so there is no need for visual positioning labeling. The robot walks and fixes the position for labeling.Automatic strapping: The materials are automatically delivered to the designated location for horizontal strapping.Forklift takes full bucket: Forklift goes to the conveyor line to pick up full barrels.Application Scenario Company ProfileIn the global wave of high-end chemical manufacturing, Somtrue Intelligent Manufacturing redefines industry standards with cutting-edge technology. As a full-chain intelligent filling system service provider serving semiconductors, new energy, and biotechnology, we house more than a hundred top engineers in our 15,000 square meters R&D base in Changzhou. More than 40% of our members have over ten years of R&D experience in intelligent manufacturing. Integrating German precision sensors with cleanroom processes, we deliver reliable, safe, and green intelligent industrial filling solutions for more than 100 industrial giants worldwide.Somtrue Intelligent Manufacturing globally collaborates forces of industry, academia, and research with three major universities and research institutions. In the new energy field, the full-link intelligent cleaning and filling system for lithium battery electrolytes have achieved "internationally advanced" certification. When 70% of high-end etching solution equipment in the semiconductor industry was monopolized by overseas companies, Somtrue Intelligent Manufacturing broke through industry barriers with more than a hundred independent intellectual property rights. National invention patents account for one-third, and we possess more than a hundred utility model patents. We drive innovative breakthroughs with a technical matrix, conquer the G5-level ultra-high purity filling process, and break through overseas technical monopoly barriers. Our independently developed super stereo warehouse intelligent system helps enterprises soar in warehousing efficiency and reshapes the industry's efficiency benchmark.Somtrue Intelligent Manufacturing provides a total of four core products: the super filling system adapts to diverse materials and containers with an intelligent one-click switching mode, featuring flexible operation and excellent precision; the super stereo warehouse maximizes warehousing efficiency and space utilization through a compact layout and intelligent management; the high-pressure resistant weighing module, with its safe and stable structural design, achieves high-precision detection and long-term durability; the cleaning and filling line enables fully automated internal and external cleaning, with simple operation, stable performance, and high cleaning efficiency.We include new energy manufacturing, intelligent warehousing, precision weighing, and industrial automation, and serve customers from diverse industries including new energy batteries, semiconductors, chemical pharmaceuticals, and high-end manufacturing. We are adaptable to multi-dimensional demand scenarios such as batch customization, standardized mass production, and intelligent upgrading. The modular solution can be flexibly configured to help different types of enterprises break through the efficiency boundaries!As a global leader in industrial intelligence upgrading, we have empowered more than 100 listed companies and industry leading enterprises. We also lead in high-growth fields such as new energy, semiconductors, and chemicals. We provide precise services to Fortune Global 500 companies, national specialized, refined, unique, and innovative enterprises, and intelligent manufacturing benchmark factories. Based on the independently developed integrated solution of "fully automated filling production line + super stereo warehouse," we create intelligent solutions for all scenarios, achieving full-chain connectivity from flexible filling production lines to unmanned stereo warehousing, helping customers complete the intelligent control upgrade of the industrial chain, and continuously injecting core momentum into the high-quality development of the real economy.We have taken our independently developed core technologies to global exhibitions from the fully automatic filling of lithium batteries to the ultra-high purity process package for semiconductors! We showcase "Made in China" to the world!From the rollout of the first intelligent cleaning production line in 2020 to winning the dual certifications of national specialized, refined, unique, and innovative enterprises in 2023; from empowering manufacturing decisions with AI large models in 2025 to achieving complete domestic substitution of semiconductor equipment in 2026, Somtrue's ten-year strategy is as precise as the meshing of gears. The certification of the first set of major equipment in Suzhou, Wuxi, and Changzhou in 2024 is just the starting point. By 2030, when the sales volume breaks through the 1 billion yuan mark, Somtrue will prove to the world that China's high-end equipment can not only replace imports but also set the rules.In the future, we are targeting high-end precision chemical fields such as new energy, semiconductors, photoresists, and etching solutions, deeply exploring the limits of filling technology, and aiming to become a "world-class chemical intelligent manufacturing system provider," maximizing every drop of chemical with higher purity and greater value! We commit to make products with high efficiency, high purity, and the pursuit of perfection. We adhere to our industrial original aspiration, shoulder our green responsibilities, and join hands with global partners to push "Made in China" to the peak of the world!ExhibitionCertifications FAQQ1: Do you have reference projects?A1: We have a lot of reference projects, we always welcome you to visit us and see the machine running in our factory, or you can contact our sales staff to get our reference machine running video.Q2: Do you provide customized service?A2: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.Q3: What's your guarantee or the warranty of the quality if we buy your machines?A3: We offer you high quality machines with 1 year guarantee and supply life-long technical support.Q4: How long time for installation?A4: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.
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