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Premium Alloy Steel Milling Components for Custom Fabrication1
Petroleum Equipment Machinery, High-Quality Alloy Steel Components, Custom Fabrication Milling Components
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionCNC MACHINING SERVICEHigh Precision Machining Capabilities:Our custom CNC parts machining service is a beacon of excellence, equipped with cutting-edge precision capabilities. We expertly handle a wide array of processes, including broaching, drilling, etching, laser machining, milling, turning, and the intricately sophisticated wire EDM. Each technique is executed with meticulous attention to detail, ensuring your project achieves levels of precision and perfection that are simply unmatched.Material Variety:We take immense pride in our skillful handling of a wide spectrum of materials. From the strength of stainless steel and the adaptability of aluminum to the luxurious charm of brass, bronze, and copper, our service is comprehensive. We expertly manage hardened and precious metals, and our adeptness with steel alloys empowers us to meet even the most complex and demanding user requirements with ease.Customization Options:Our service offers a level of customization that is simply unparalleled, with size and color options that perfectly align with your specific demands. Whether your project calls for a uniquely tailored design or a distinctive shade, our dedicated team is committed to working hand-in-hand with you to bring your unique vision to vibrant life.Rapid Prototyping and OEM Service:We excel in providing rapid prototyping services alongside our exceptional OEM (Original Equipment Manufacturer) offerings. Through our close-knit collaboration with you, we ensure the development and production of high-quality, custom parts that are meticulously tailored to your specific needs. We transform innovative concepts into high-performance realities with unmatched efficiency and precision.Product ParametersCNC MACHINING SERVICEModel NOCustomizedProduction TypeMass ProductionMax Working Size2000*1600*1000mmQC Control100%Inspection Before ShipmentDrawing FormatStep/STP/Lgs/X- T/StI/CAD/Pdf/DwgRoughnessRa0.2-Ra3.2(Custom Available)OEM/ODMProfessional OEM ODM Custom Metal FabricationSurface FinishSandblasting,Anodizing,Plating,Polishing,EtcTolerance0.01+/-0.005Mm(Custom Available)Equipment3/4/5 Axis Center Machining/Milling/Lathe,EtcTransport PackageAccording To Customer RequestedTrademarkCustomizedHS Code7601101000 ExamineComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier, CMMSurface TreatmentAnodizing,Plating,Brushing,Sandblasting,PolishingMachining MethodCNC MachiningModel NoCustomDelivery TimeSample Day:Within 7 Days;Mass Production:15~45Size &ColorCustomized Size&ColorFeatureHigh PerformanceMaterial CapabilitiesAluminum,Brass,Stainless Steel,Steel Alloys,EtcServiceMachinging,Bending,Punching,Painting,EtcProduct TypeMedical PartsTypeAuto,Motorcycle,Industry,Electonic Medical,MachineSpecificationAccording To Customer RequestedOriginSuzhouProduction Capacity50000 PCSExamineDepth Caliper Vernier, General Protractor, Clock Gauge, Internal Centimeter MeterQuality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosTYPES OF CNC MACHININGThe expansive world of CNC machining unveils a rich tapestry of services, purposefully crafted to accommodate both intricate and sophisticated designs. Our high-tech CNC routing machines are meticulously designed for precision detailing, while our advanced 5-axis CNC machining effortlessly manages even the most intricate geometries with impeccable efficiency. Furthermore, precision operations such as CNC machining lathe are integral in producing perfectly balanced, symmetrical parts. Additionally, our cutting-edge CNC plasma cutting and laser CNC cutting machines are engineered to cut through diverse materials with extraordinary precision and elegance, ensuring exceptional craftsmanship in every project.APPLICATIONS AND MATERIALSCNC machining services are an essential pillar across numerous industries, making significant contributions to sectors such as aerospace, automotive, and medical. The unmatched versatility of CNC technology empowers us to expertly handle a broad spectrum of materials, from metals and plastics to wood. Our specialized services, like CNC routing wood and CNC cutting machine wood, underscore our unwavering commitment to excellence, particularly in carpentry and woodworking projects, where every piece is crafted to reflect the highest standards of craftsmanship and precision.FEATURES AND ADVANTAGESThe advantages of harnessing CNC machining services are both profound and transformative. Chief among these are precision and repeatability, which ensure that every component is meticulously crafted to meet precise specifications with absolute consistency. This precision is most evident in services like CNC cutting and CNC machining milling, where attention to detail and accuracy are paramount. Moreover, the exceptional flexibility of CNC systems enables seamless design modifications, greatly enhancing manufacturing agility and responsiveness, providing a dynamic edge in production capabilities.CHOOSING THE RIGHT CNC MACHINING SERVICESelecting the perfect CNC service requires an in-depth understanding of project specifics. The decision relies on critical factors such as material type, part complexity, and desired finish quality. Options like CNC routing, CNC turning, or laser CNC cutting each offer distinct benefits, making the right choice essential for optimal outcomes. Assessing the capabilities of the CNC machinery and the expertise of operators is vital to ensuring that the final product impeccably aligns with predetermined standards and fulfills all expectations.MATERIALS USED IN CNC MACHINING MANUFACTURINGCNC machining manufacturers utilize an extensive repertoire of materials to propel their innovative operations forward. Among the most sought-after materials are:Stainless Steel/Aluminum Alloys/Copper/Plastics/Titanium AlloysOur Advantages1. Advanced Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we stand at the forefront of innovation with our globally sourced, cutting-edge CNC equipment, engineered to deliver unparalleled machining precision down to the micrometer mark. Our state-of-the-art five-axis simultaneous machining centers are a shining example of our dedication to excellence, effortlessly executing complex, multi-sided machining tasks in a single, streamlined setup. This not only maximizes machining efficiency but also dramatically elevates quality standards, firmly positioning us as industry leaders.2. Professional Technical Team: Our production excellence is anchored by our team of seasoned engineers and technicians, each a pillar of expertise. With rigorous professional training and an impressive average of over a decade's experience, our team possesses an intricate understanding of CNC machining. Whether addressing standard parts or tackling high-precision challenges, their meticulous professional acumen ensures that every project is executed flawlessly, guaranteeing seamless and impeccable production results.3. Customization Service Capability: We recognize that each customer presents distinct needs, and are committed to delivering bespoke solutions. From the outset of the design phase, we collaborate closely with clients, transforming their specific requirements and intricate drawings into tangible realities through advanced CAD/CAM technology. Whether managing single-piece customizations or diverse small-batch productions, our agile methodology allows us to craft personalized machining solutions swiftly, adeptly meeting the varied demands of our clientele.4. High Quality Control: Our unwavering dedication to quality is supported by a comprehensive quality control system that rigorously examines every production phase, from material selection to final delivery. Utilizing sophisticated inspection tools, such as coordinate measuring machines, we ensure real-time evaluations of dimensional precision and surface integrity. With ongoing enhancements to our quality management protocols, we consistently achieve a product qualification rate exceeding 99%, providing customers with products of exceptional reliability and excellence.5. Efficient Production and Delivery: By expertly optimizing our production processes and implementing a smart production management system, we secure precise scheduling and flawless execution, enhancing efficiency without sacrificing quality. Our robust supply chain management and logistics capabilities guarantee that products are delivered punctually and securely, affording our clients a critical competitive edge in the marketplace.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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