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Plasma Treatment Equipment for PE and PP Films1
Pre Press Equipment, PE Film Activation, PP Film Treatment
Keylink Technology Co., Ltd.
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Product Description Product ParametersPL-5050Technical specificationNozzle models availableNozzle treatment areaModelInterface displayMultifunctional one body LED digital tubeR17 Rotate nozzle 1616mmPL-JX-022-1Rated supply voltageAC220V ±10%R03 Rotate nozzle 2020mmPL-JX-004-1Plasma output power1000VAR04 Rotate nozzle 3030mmPL-JX-006-1Input current4.0-6.0AR21 Rotate nozzle 4040mmPL-JX-008-1Supply frequency20kHzR05 Rotating nozzle 5050mmPL-JX-010-1Air source requirementExternal air source (gas consumption 60L/minR23 Rotate nozzle 7075mmPL-JX-014-1Air source input pressure≥0.6Mpa Air pressure operating range0.1-0.25Mpa ModeSignal Mode/ Encoder Mode Relative humidity<93%Storage temperature-25oC-+55oCCleaning height5-15mmTreatment width≤75mmBracketDovetail supportChassis dimensions (including components)580(L)*350(W)*320(H)mmNet weight22kgDimensions of the outer packing box640(L)*395(W)*475(H)mmGross weight30kgDetection functionPressure detection, overtemperature detection, undercurrent detectionFault alarmUndercurrent, input overcurrent, output overcurrent, abnormal air pressurePVC profiles are widely used in applications such as window frames, doors, and trim. Lamination PVC film enhances the aesthetics and durability of these profiles. Other common uses of PVC include interior design, furniture, architectural elements, and wall panels. Laminating PVC combines its durability with customizable aesthetics, making it resistant to wear and moisture. PVC lamination film is a great choice to achieve these benefits. Laminating Options:Vinyl FilmsWood VeneersPaperHigh-Pressure Laminates (HPL)The choice of laminate depends on the application (indoor/outdoor) and the desired durability. Ensuring Proper Lamination:To guarantee a successful lamination process, PVC profiles or other PVC materials must be cleaned thoroughly to remove grease, dirt, and contaminants. This ensures suitable adhesion. One effective method to improve adhesion is Plasma Surface Treatment, which can significantly enhance the bonding between PVC and laminates by modifying the surface chemistry and morphology. The laminating film needs a smooth and clean surface for proper bonding, ensuring an effective PVC film lamination.Key Improvements in Adhesion:1. Surface Energy IncreasePlasma treatment oxidizes the PVC surface, introducing polar functional groups (e.g., -OH, -COOH). This increases the surface energy from ~30-40 mN/m (untreated) to 50-70 mN/m, improving the wettability of adhesives, coatings, or inks. This improvement is crucial for better lamination and can result in a high-durability finish. 2. Adhesion StrengthUntreated PVC typically has poor adhesion due to its inert, hydrophobic surface. Plasma-treated PVC can achieve 2-5x higher adhesion strength in standardized tests (e.g., peel, shear, or pull-off tests). This treatment ensures a strong bond between PVC and laminating film for enhanced protection and resistance to external forces such as moisture and pressure.Example: Studies report bond strength improvements from 0.5 MPa (untreated) to 2-3 MPa (plasma-treated) for epoxy adhesives.3. Long-Term DurabilityPlasma treatment reduces the risk of delamination in harsh environments (UV, moisture). For outdoor applications, treated PVC profiles often retain 50-80% of adhesion strength after accelerated weathering tests, compared to untreated samples that fail entirely. This long-term protection is ideal for applications exposed to moisture, scratches, and tears.Plasma Type and Parameters:Gas Choice: Oxygen/Atmospheric plasma is most common, but argon or nitrogen can tailor surface chemistry.Atmospheric vs. Low-Pressure Plasma: Low-pressure plasma ensures uniformity, while atmospheric plasma suits industrial-scale processing.Comparison to Alternatives:MethodAdhesion ImprovementDurabilityCost/ComplexityPlasma Treatment2-5xHighModerateChemical Primers1.5-3xMediumLowMechanical Abrasion1.5-2xLowLowFlame Treatment2-3xMediumLowConclusion:Plasma treatment is a versatile, eco-friendly solution for achieving robust adhesion in PVC profiles and other PVC applications, particularly for demanding outdoor environments. The lamination process can be enhanced with cold laminating film, resulting in high-quality finishes and ensuring a strong bond. For precise metrics and to optimize your material's performance, collaborate with Keylink Technology to test your materials under controlled conditions.We specialize in Atmospheric and Low-Temperature applications and offer a range of standard and customized solutions to improve the lamination of your PVC profiles and products. Our solutions are suitable for various applications, from furniture to medical devices, ensuring tear resistance, moisture resistance, and durability. Lamination machines are available to meet your specific needs, providing consistent and high-performance results.Company ProfileCertificationsExhibitionPackaging & ShippingFAQ 1. What is the shipping warehouse location?Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.2.What is the production lead time?Answer:Lead time varies based on order size and product type:For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival. 3.Can I customize my order (e.g., specific configurations or spare parts)?Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process. 4.What are the payment terms?Answer:We offer flexible payment terms, including:Full payment before shipping50% deposit upon order confirmation.Remaining balance before shipment.Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement. 5.What kind of after-sales support do you provide?Answer:We offer comprehensive after-sales support, including:Technical Assistance: Troubleshooting via email, phone, or video calls.Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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