IPDB › China Industry › Manufacturing & Processing Machinery › Smart Card Making Machine
Advanced Card Manufacturing Equipment with Enhanced Throughput1
Smart Card Making Machine, Card Body Production Line, Smart Card Machinery
Guangzhou Mingsen Technologies Co., Ltd.
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Product Description HDZD500 Semi-Automatic Collating Machine This semi-automatic collating machine by Guangzhou Mingsen Technologies Co., Ltd. is designed for smart card sheet collation. It can handle multiple layers, typically up to 5 layers, for stacking, ultrasonic welding, and high accuracy collating. With only one operator needed to operate the machine, it offers efficiency and ease of use. The collated product can be directly taken to lamination. The machine is suitable for 2 film and 3 sheet collation, but can also handle multiple (3-5) sheet collation. Product Description: Introducing the innovative machine from Guangzhou Mingsen Technologies Co., Ltd. that combines small size with high flexibility. The machine's key stations include a sheet loading table, two foil spooler units, sheets stacking and positioning, layers positioning station, ultrasonic welding station, cutting, and output stacker. With the ability to collate three sheets and two foils or 3-5 sheets, this machine is designed for efficiency. Its well-manufactured structure ensures smooth transportation and clamping without scratching layers. High accuracy is guaranteed with a double sheet detection device, OCR positioning detection system, and web guiding system. Additionally, the machine automatically collects magnetic foil protective tape, ensuring a seamless operation. Enjoy 24/7 stable performance with this cutting-edge product.Upgrade from Semi-auto Collation to Auto Collation with an auto feeder for efficient card production.StationIntroductionSheet loading tableFor storage of multiple sheets.Magnetic foil spoolerTo release magnetic foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of magnetic foil.Foil spoolerTo release overlay foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of foil.Sheet cleaning To cleaning both side of every sheet.Sheet thickness detectionTo detect thickness of sheet to avoid wrong quantity of sheet loading. Sheet positioning by visionOCR to check the position of layers and sheets' holding plate with X, Y and rotate direction positioning function.Sheet pick & place To position the sheets.StackingTo stack multiple layers together.Ultrasonic weldingTo weld positioned layers. CuttingTo cut welded layers.Output stackerTo collect finished layers with trolley. Trolley will move down step by step when final product arrives. Technical parametersCollating sizeAccording to customer's requirement Input material Core: PVC, ABS, PETF, PTG, PC, transparent, etc.Overlay: with or without glue.PVC thickness 0.07~0.5mmInlay thickness 0.05~1.5mmFilm thickness 0.04~0.015mmThroughput300 Sheets/H (2 films and 3 sheets)150 Sheets/H (5 sheets)Accuracy of PVC collating± 0.15 mmAccuracy of magnetic stripe collating ± 0.15 mmWelding technologyUltrasonic Welding spot4~8 welding spots.Weld spot positionAdjustable at front and rear, up and down position.Applicable materialsCODE: PVC, PET, PETG, PC, transparent material, color core;Overlay: with or without glue.Product appearanceNo burr, static electricity, no contamination, extra edge been cut and collected, machine can run in long time.Product unqualified rate<2%Collating Machine will automatically realize printing mark. Layout rectifying functionYesDetection deviceCameraFilm lamination tension adjusting AutomaticSafety deviceEquipped with 5 groups of operation bottoms with pause, initialization, start, and emergency stop bottom and safety switch.Foil tension adjustmentAuto foil tension adjustment deviceTotal Power5KWPower SupplyAC 220V, 50/60Hz;Working temperature0 - 40oCCompressed air supply0.5-0.8 MPAMachine main part dimensions (L x W x H)4.5 x2 x 2 meterPositioning methodOCROutput sheetNo bur, no contamination, no scratch. Guangzhou Mingsen Technologies Co., Ltd. Vision System Sheet Stacking Auto Web Guiding MINGSEN MANUFACTURES A TO Z SMART CARD PRODUCTION LINE << CERTIFICATE >><< EXHIBITION >>
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