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Powerful Smart Card Manufacturing Machine1
Smart Card Making Machine, Card Manufacturing Equipment, Smart Card Production Line
Guangzhou Mingsen Technologies Co., Ltd.
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Product Description HDZD500 Semi-Automatic Collating Machine This machine, designed by Guangzhou Mingsen Technologies Co., Ltd., is ideal for Smart card sheet collation. It can handle multiple layers (typically 5 layers), ultrasonic welding, and high accuracy collating. With only one operator needed, it streamlines the collation process. The final product can be seamlessly transferred to lamination. While primarily used for 2 film and 3 sheet collation, it can also accommodate multiple (3-5) sheet collation. Product Description Product: Sheet Collating Machine Features: Compact size and high flexibilityIncludes sheet loading table, foil spooler units, stacking and positioning stations, welding station, cutting unit, and output stackerSupports collating of three sheets and two foils, as well as 3-5 sheets collatingSmooth transportation and clamping of layers with no scratchesHigh accuracy with double sheet detection, OCR positioning detection, and web guiding systemsAutomatic collection of magnetic foil protective tapeStable 24/7 performance Manufactured by Guangzhou Mingsen Technologies Co., Ltd. Upgrade from Semi-auto Collation to Auto Collation with an auto feeder for efficient card production.StationIntroductionSheet loading tableFor storage of multiple sheets.Magnetic foil spoolerTo release magnetic foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of magnetic foil.Foil spoolerTo release overlay foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of foil.Sheet cleaning To cleaning both side of every sheet.Sheet thickness detectionTo detect thickness of sheet to avoid wrong quantity of sheet loading. Sheet positioning by visionOCR to check the position of layers and sheets' holding plate with X, Y and rotate direction positioning function.Sheet pick & place To position the sheets.StackingTo stack multiple layers together.Ultrasonic weldingTo weld positioned layers. CuttingTo cut welded layers.Output stackerTo collect finished layers with trolley. Trolley will move down step by step when final product arrives. Technical parametersCollating sizeAccording to customer's requirement Input material Core: PVC, ABS, PETF, PTG, PC, transparent, etc.Overlay: with or without glue.PVC thickness 0.07~0.5mmInlay thickness 0.05~1.5mmFilm thickness 0.04~0.015mmThroughput300 Sheets/H (2 films and 3 sheets)150 Sheets/H (5 sheets)Accuracy of PVC collating± 0.15 mmAccuracy of magnetic stripe collating ± 0.15 mmWelding technologyUltrasonic Welding spot4~8 welding spots.Weld spot positionAdjustable at front and rear, up and down position.Applicable materialsCODE: PVC, PET, PETG, PC, transparent material, color core;Overlay: with or without glue.Product appearanceNo burr, static electricity, no contamination, extra edge been cut and collected, machine can run in long time.Product unqualified rate<2%Collating Machine will automatically realize printing mark. Layout rectifying functionYesDetection deviceCameraFilm lamination tension adjusting AutomaticSafety deviceEquipped with 5 groups of operation bottoms with pause, initialization, start, and emergency stop bottom and safety switch.Foil tension adjustmentAuto foil tension adjustment deviceTotal Power5KWPower SupplyAC 220V, 50/60Hz;Working temperature0 - 40oCCompressed air supply0.5-0.8 MPAMachine main part dimensions (L x W x H)4.5 x2 x 2 meterPositioning methodOCROutput sheetNo bur, no contamination, no scratch. Vision System Our Vision System ensures precise alignment and accuracy in the smart card production process. Sheet Stacking With our Sheet Stacking feature, you can efficiently organize and stack sheets for seamless production. Auto Web Guiding Auto Web Guiding technology guarantees smooth and consistent web alignment for optimal results. << Guangzhou Mingsen Technologies Co., Ltd. MANUFACTURES A TO Z SMART CARD PRODUCTION LINE >> << CERTIFICATE >><< EXHIBITION >>
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