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Automated Smart Card Sheet Collator1
Smart Card Making Machine, Machine Equipment Production Line, Manufacturing SIM Card
Guangzhou Mingsen Technologies Co., Ltd.
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Product Description HDZD500 Semi-Automatic Collating Machine This innovative collating machine from Guangzhou Mingsen Technologies Co., Ltd. is designed for efficient smart card sheet collation. It can handle multiple layers, typically up to 5 layers, with precision stacking and ultrasonic welding. With high accuracy collating, only one operator is needed to operate the machine, streamlining the production process. The final product can be seamlessly transferred to lamination, saving time and effort. While the machine is optimized for 2 film and 3 sheet collation, it can also accommodate multiple sheet collation ranging from 3 to 5 layers. Product Description Feature: The machine boasts a compact size and exceptional flexibility.Main stations include a sheet loading table, two foil spooler units, sheets stacking and positioning, layers positioning station, ultrasonic welding station, cutting, and output stacker.Supports collating of three sheets and two foils materials, as well as 3-5 sheets collating.Designed with precision to ensure smooth transportation and clamping of layers without causing scratches.High accuracy achieved through a double sheet detection device, OCR positioning detection system, and web guiding system.Automatic collection of magnetic foil protective tape.Operates with stable performance 24/7. Company: Guangzhou Mingsen Technologies Co., Ltd. Upgrade from Semi-auto Collation to Auto Collation with an auto feeder using the Automated Smart Card Sheet Collator by Guangzhou Mingsen Technologies Co., Ltd.StationIntroductionSheet loading tableFor storage of multiple sheets.Magnetic foil spoolerTo release magnetic foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of magnetic foil.Foil spoolerTo release overlay foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of foil.Sheet cleaning To cleaning both side of every sheet.Sheet thickness detectionTo detect thickness of sheet to avoid wrong quantity of sheet loading. Sheet positioning by visionOCR to check the position of layers and sheets' holding plate with X, Y and rotate direction positioning function.Sheet pick & place To position the sheets.StackingTo stack multiple layers together.Ultrasonic weldingTo weld positioned layers. CuttingTo cut welded layers.Output stackerTo collect finished layers with trolley. Trolley will move down step by step when final product arrives. Technical parametersCollating sizeAccording to customer's requirement Input material Core: PVC, ABS, PETF, PTG, PC, transparent, etc.Overlay: with or without glue.PVC thickness 0.07~0.5mmInlay thickness 0.05~1.5mmFilm thickness 0.04~0.015mmThroughput300 Sheets/H (2 films and 3 sheets)150 Sheets/H (5 sheets)Accuracy of PVC collating± 0.15 mmAccuracy of magnetic stripe collating ± 0.15 mmWelding technologyUltrasonic Welding spot4~8 welding spots.Weld spot positionAdjustable at front and rear, up and down position.Applicable materialsCODE: PVC, PET, PETG, PC, transparent material, color core;Overlay: with or without glue.Product appearanceNo burr, static electricity, no contamination, extra edge been cut and collected, machine can run in long time.Product unqualified rate<2%Collating Machine will automatically realize printing mark. Layout rectifying functionYesDetection deviceCameraFilm lamination tension adjusting AutomaticSafety deviceEquipped with 5 groups of operation bottoms with pause, initialization, start, and emergency stop bottom and safety switch.Foil tension adjustmentAuto foil tension adjustment deviceTotal Power5KWPower SupplyAC 220V, 50/60Hz;Working temperature0 - 40oCCompressed air supply0.5-0.8 MPAMachine main part dimensions (L x W x H)4.5 x2 x 2 meterPositioning methodOCROutput sheetNo bur, no contamination, no scratch. Vision System | Sheet Stacking | Auto Web Guiding << MINGSEN MANUFACTURES A TO Z SMART CARD PRODUCTION LINE >> Introducing the comprehensive Smart Card Production Line from Guangzhou Mingsen Technologies Co., Ltd. This cutting-edge system includes a Vision System for precision, Sheet Stacking for efficiency, and Auto Web Guiding for seamless operation. With Mingsen's Smart Card Production Line, you can streamline your manufacturing process and ensure high-quality output every time. Trust Mingsen for all your smart card production needs. << CERTIFICATE >><< EXHIBITION >>
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