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Precision Gear Hobbing Machine for Efficient Gear Manufacturing1
Machine Tools, Gear Cutting Machine, Precision Machine, CNC Gear Machine
Henan Rowdai Machinery Equipment Co., Ltd.
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Product Description Product DescriptionY3180CNC Gear Hobbing Machine, a marvel of precision engineering, is a specialized and highly accurate machine tool crafted for the intricate task of cutting internal tooth profiles of gears. This gear cutting maestro is pivotal in achieving the finest accuracy and tightest tolerances in internal gears, making it indispensable in the automotive, aerospace, and high-tech manufacturing industries.1. Machine Bed and Base: The Y3180 CNC Gear Hobbing Machine boasts a robust and rigid construction with a machine bed or base crafted from premium-quality cast iron or steel. This provides exceptional stability and effectively minimizes vibrations throughout the gear grinding process, ensuring unparalleled precision and accuracy.2. Internal Gear Grinding: Expertly engineered for the meticulous grinding of internal gear teeth, this machine excels in crafting precision tooth profiles and involute shapes, perfecting gear geometries within the internal bore of any workpiece with unmatched accuracy.3. Workholding Mechanism: The Y3180 CNC Gear Cutting Machine is equipped with an advanced workholding mechanism, including chucks or fixtures, designed to securely anchor the workpiece during grinding. Mounted on a versatile rotating spindle or fixture, it accommodates various workpiece sizes and types with effortless adaptability.4. Grinding Wheel: Y3180 CNC Gear Cutting Machine .The machine is outfitted with a specialized grinding wheel, utilizing diamond or CBN (cubic boron nitride) abrasive technology, to masterfully shape the intricate internal gear teeth with precision and finesse.5. CNC Control System: Y3180 CNC Gear Cutting Machine.At its core lies a state-of-the-art computer numerical control (CNC) system. By interpreting precise G-code instructions, it orchestrates the tool's movement, workpiece rotation, and feed rates, empowering complex gear grinding operations and seamless automation.6. Axis Movements: Featuring multiple axes of movement, the machine includes axial (Z-axis) and radial (X and Y axes) controls. These facilitate the precise positioning and orientation of the grinding wheel, achieving impeccable grinding of internal gear teeth.7. Coolant System: The integrated coolant system plays a vital role in dispersing heat generated during grinding, as well as removing metal particles (swarf). It not only prolongs the life of the grinding wheel but also enhances the surface finish quality.8. Measurement and Probing: Equipped with advanced measurement and probing systems, some models ensure grinding accuracy by inspecting workpieces and measuring dimensions with precision.9. Safety Features: Prioritizing operator safety, internal gear grinding machines are equipped with a suite of safety features, including protective enclosures, interlocks, and emergency stop buttons.10. Automation Compatibility: Designed for the future, these machines seamlessly integrate into automated manufacturing systems, supporting continuous and unmanned operations for optimized productivity.Detailed PhotosY3150E Gear Hobbing MachineMax workpiece diameter500mmMax hobbing modules8mmMax worktable rotate speed7.8R/Mincutter roate speed9 kinds; 40-250R/Mindistance between tool rotary center and worktable surface 235-535MMdistance between tool rotary center and worktable center30-330MMdistance between outer support axis hole face and worktable face4000-600MMstring of cutter stroke55(Manual)MMmax swiver angel of tool post240°Degmax dimension of cutter(diameter×length)160*160MMworktable size(diameter× aperture)φ520*Φ80mmtotal power load/main motor power6.75/4Kw/KwMachine dimension(length×width×height)2440*1370*1800MMNet weight4500KgY3180H Model: Elevate Your Craft with Our Hydraulic Gear Hobbing MachineY3180H Gear Hobbing MachineMax workpiece diameter800mmMax hobbing module10mmMin. Processing number of teeth for the gear8 teethcutter roate speed8 kinds; 40-200R/Mindistance between tool rotary center and worktable surface 235-585MMdistance between tool rotary center and worktable center50-550MMdistance between outer support axis hole face and worktable face400-600MMstring of cutter stroke50MMmax swivel angel of tool post240°Degmax dimension of cutter(diameter×length)180*180MMworktable size(diameter× aperture)Φ650*Φ80mmMain motor power5.5KwWorktable rapid motor power0.55kwPower of hydraulic pump1.1kwMachine dimension(length×width×height)2752*1490*1870MMMachine weight about5600KgPackaging & ShippingRelated productsInspection & factory visitNestled in the dynamic epicenter of Zhengzhou, China, Henan Rowdai Machinery Equipment Co., Ltd stands as a beacon of innovation and reliability. Our deep-rooted expertise in exporting machinery enables us to deliver products of unwavering quality, complemented by our commitment to unmatched service excellence. Our profound expertise ensures we provide clients with pioneering solutions that promise both product reliability and exceptional customer service, driving success and satisfaction.Henan Rowdai proudly serves the global market with an extensive lineup of machine tools, including versatile Lathe machines, cutting-edge CNC Lathe Machines, precise Milling Machines, advanced CNC Milling Machines, comprehensive CNC Machining Centers, and beyond. We excel in offering an impressive array of state-of-the-art machinery, which includes Grinding Machines, robust Hydraulic Presses, precision Bending Machines, versatile Drilling Machines, efficient Press Brakes, reliable Shearing Machines, and essential machine tool accessories. Our team is a powerhouse of highly skilled engineers, boasting years of rich experience, all devoted to precision and achieving technical brilliance. Equipped with exceptional skills, our engineers excel in both pre-shipment inspections and overseeing every phase of the production journey with meticulous attention. Our seasoned experts, steeped in extensive knowledge, undergo comprehensive and rigorous professional training to guarantee unparalleled customer support and superior product quality assurance. Our esteemed engineers, the pride of our company, conduct exhaustive inspections and meticulously manage the entire production process, ensuring the highest level of quality control. Our committed engineers carry out meticulous inspections of goods prior to shipping and diligently monitor the production process, ensuring adherence to the highest standards of quality. Driven by a relentless pursuit of excellence, we meticulously oversee every aspect of production, from inception to final delivery, guaranteeing flawless operations and absolute customer satisfaction.FAQ1. What level of service do you provide ?-Your inquiry will be replied within 24 hours.2. Technology support by providing operation?training videos?-Professional after-sales service team.Give reasonable offers with the best quality.3. What is our advantages?- Competitive price: We can meet your budget and best-selling business very well.OEM Accepted: We can produce customized design.Good Service: We treat clients as friends and provide problem solving anytime you need.Good Quality: We have strict quality control system. Good reputation in the market.Fast & Delivery: We have big discount from forwarder (Long-term Contract).4. Can you customize the machine for the customer?-Yes. We can, if you need customized services, please contact us5. What is the MOQ?-We usually provide 1 set for customers to test.6.What is your delivery time?-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.7.What is your payment method?-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)8.Agents Wanted:-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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