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Precision Hydraulic Slotting Machines for Enhanced Metal Fabrication1
Machine Tools, Other Machine Tools, Advanced Slotting Equipment, Hydraulic Metal Processing
Sunrise Mechatronic Technology Co., Ltd.
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Product Description Machine PictureMachine IntroductionThis machine tool is used for slotting the planes, formed surfaces (including curved surfaces) and keyways of various parts, and can also slot workpieces such as molds with an inclination within the range of 0 to 10 degrees. It is suitable for single-piece or small-batch production.The worktable of the machine tool has three different directions of feed (longitudinal, transverse and rotary), so the workpiece can be continuously processed on several surfaces on the machine tool after being clamped once. The machine tool is equipped with a hydraulic transmission mechanism for the reciprocating motion of the ram and a hydraulic feeding device for the worktable. The speed of the ram remains constant during each stroke, and both the speed of the ram movement and the movement of the worktable can be steplessly adjusted.The hydraulic console has a reversing mechanism for supplying oil to the ram for reversing. In addition to hydraulic and manual feeding, the worktable also has a rapid movement in the longitudinal, transverse and rotary directions driven by a separate motor. For the slotting machine using hydraulic feeding, the feeding occurs at the moment when the work is completed and returns, so it is superior to the drum feeding used in mechanical slotting machines. Machine FeaturesCompared with traditional mechanical slotting machines:1.The hydraulic drive is equipped with a safety valve to achieve overload protection. When overloaded, the overload protection function comes into play, thus ensuring safe production, which cannot be achieved by mechanical slotting machines.2.The main movement of the hydraulic slotting machine operates in oil, allowing all lubricating surfaces of the machine tool to be self-lubricated. This greatly extends the service life of the machine tool and reduces production costs.3.The hydraulic slotting machine adopts stepless speed regulation during operation, and it runs more stably especially at low speeds, which cannot be achieved by mechanical slotting machines.4.The hydraulic automatic tool lifting is reliable, and the tool is not easily worn, thus improving the service life of the tool. The hydraulic automatic clamping mechanism clamps the tool holder through the oil cylinder, preventing the tool shank from being too heavy and causing the tool to yield. Therefore, the surface finish and accuracy of the workpiece are improved during the machining process.5.The tool feeding mechanism is completed before operation. It is directly supplied with oil by the tool feeding oil pump, which greatly improves the tool feeding accuracy.6.The tool feeding amount of the hydraulic slotting machine can be adjusted steplessly, which is very convenient to operate and ensures stable feeding.7.The hydraulic slotting machine has a small transmission volume, is easy to install, and is easy to realize various complex technological operations.8.The hydraulic slotting machine runs smoothly, and the noise is below 70 decibels.9.The hydraulic slotting machine can adjust the angle from 0 to 10°, which cannot be achieved by mechanical slotting machines.10.The stroke is adjusted by the dog, making it quite convenient to adjust the stroke and change the working direction during the operation process.11.The hydraulic slotting machine has a strong cutting force, which can reach 16.6KN (1.66 tons), while the mechanical slotting machine of the same model can only reach 8KN (0.8 tons). Machine Specifications DescriptionBY5032EBY5040EUnitMax.stroke length of ram320 400 mmMin.stroke length of ram125 125 mmMax.slotting length320 400 mmDistance of vertical adjust of ram340 450 mmExtreme high speed for work stroke of ram22 22 m/minExtreme low speed for work stroke of ram5 5 m/minSpeed ratio of work stroke and return stroke of ram1:1.531:1.53 Speed adjust for work strokeSteplessStepless Max.slotting force16.6 16.6 KNDistance from tool holding surface to column front620 680 mmDistance from worktable surface to underside of slide rack470 550 mmMax.longitudinal travel of worktable545 560 mmMax.transverse travel of worktable600 620 mmDiameter of worktableφ630φ730mmInclination of ram00-1000-10(°)Feed range of worktable in longitudinal&transverse direction0.054-1.240.054-1.24mmRotary feed range of worktable0.035-0.8050.035-0.805°)Max size of slotting tool (Length×High)25×4025×40mmMax loading weight on worktable500 800 kgT-slot width in the center of worktable18H818H8mmPower supply of main electric motor5.5 5.5 KWPower of motor for rapid traverse0.75 0.75 KWNet weight (approx)2900 3500 kgDimensions of machine tool (Length×Width×High)2624×1405×25052624×1405×2550mmWorking Accuracy Flatness of machined surface on tested workpiece0.015 0.02 mmVerticality of machined surface on tested workpiece0.02 0.025 mmVerticality of machined side surface on tested workpiece against base0.02 0.025 mmSurface roughness on tested workpiece6.3/6.3
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