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Rapid-Cycle Space-Efficient Layout Electrophoresis Coating Line for Coating1
Spraying Machinery Spreading Equipment, Coating Process, Anodic E-Coating
Zhongjijia Intelligent Equipment Technology (Guangzhou) Co., Ltd
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Product DescriptionThe characteristics of electrophoretic surface treatment process Electrophoretic paint films have the advantages of full, uniform, smooth and flat coating. The hardness, adhesion, corrosion resistance, impact resistance and penetration performance of electrophoretic paint films are significantly better than those of other coating processes.(1) Water-soluble coatings are adopted, with water as the dissolving medium, which saves a large amount of organic solvents, significantly reduces air pollution and environmental hazards, is safe and hygienic, and at the same time avoids the risk of fire.(2) It features high coating efficiency, low paint loss, and a paint utilization rate of up to 90% to 95%.(3) The coating film thickness is uniform, the adhesion is strong, and the coating quality is good. Uniform and smooth coating films can be obtained in all parts of the workpiece, such as the inner layer, depressions, welds, etc., solving the coating problems of complex-shaped workpieces with other coating methods.(4) It has high production efficiency, and the construction can achieve automated continuous production, greatly improving labor efficiency.(5) The equipment is complex, the investment cost is high, the power consumption is large, the temperature required for drying and curing is relatively high, the management of coatings and painting is complicated, the construction conditions are strict, and wastewater treatment is also necessary.(6) Only water-soluble coatings can be used. The color cannot be changed during the coating process, and the stability of the coating is difficult to control if it is stored for too long.(7) Electrophoretic coating equipment is complex and has a high technological content, making it suitable for color-fixing production.Process compositionThe electrophoretic coating process generally consists of four main processes: pretreatment before coating, electrophoretic coating, cleaning after electrophoresis, and drying of the electrophoretic coating film.Composition of electrophoresis equipment(1) Tank body (2) Stirring circulation system (3) Electrode device (4) Paint liquid temperature regulation device (5) Paint supply device (6) Ultrafiltration device (7) Ventilation device (8) Power supply device (9) Post-swimming water washing device (10) Paint storage deviceShenzhen Zhongjijia Industrial Equipment Co., Ltd., established in 2007, has become a leading enterprise in Guangdong Province's coating industry after over a decade of dedicated efforts. To support rapid growth, Zhongjijia Intelligent Equipment Technology (Guangzhou) Co., Ltd., a wholly-owned subsidiary of Shenzhen Zhongjijia, was founded in 2018 in Guangzhou. Spanning 35,000 square meters with a total investment of 50 million yuan and a registered capital of 20 million yuan, the subsidiary specializes in R&D, manufacturing, installation, and end-to-end automation coating solutions for non-standard equipment in plastic and metal surface treatment, including spray painting lines, electrophoresis lines, assembly lines, drying lines, and more.The company collaborates with higher education institutions to establish comprehensive R&D and quality management systems. It boasts a team of highly skilled technical and construction professionals, backed by robust technical capabilities. Currently, the company employs over 300 staff members, including 40 design and R&D personnel and 6 engineers, all holding bachelor's degrees or higher. Over 85% of production and installation staff possess 5+ years of experience in coating line fabrication and construction.For many years, our company has delivered high-quality services to renowned enterprises such as Beijing Benz, BYD Auto, Geely Automobile, and Zhengzhou Yutong Co., Ltd., earning widespread acclaim from both clients and industry peers.Leveraging decades of design and manufacturing expertise, along with robust technical capabilities, we specialize in providing end-to-end solutions for industrial non-standard equipment. Our services encompass whole-plant planning, design, fabrication (or renovation), installation, as well as after-sales maintenance and technical training. Our solutions ensure clients enjoy peace of mind, confidence, and satisfaction at every stage.Q1: What should I provide if interested in your powder coating equipment?A:1. The maximum size of workpiece.2. The max weight of workpiece.3. The output per month/per day.4. Heating Temperature and Time(If you need the drying equipment)5. Color changing(How many colors? How long will it take to change other colors?)6. Spraying process(What paint will you use? Spraying times? )7. The workshop size for the equipment.8. Some work-piece pics are needed.9. The power: industrial three phase voltage.10. Requirements on quality.11. Cost Budget.Q2: Are you a trader or a factory?A:We are original manufacturer, our factory was found in 2007, Branch factory was found in 2018.Q3: How to ensure the quality of the powder coating equipment?A:1.We have a number of patents and passed the IS9001:2015 quality management system certification.2.The Technical Review Committee, reasonably determines and divides the stages of design, production, installation and commissioning, and formulates detailed progress plans for each stage, Strengthen the quality assurance system and quality protection measures of equipment manufacturing department.3.We manning quality inspectors specially to control the processing quality of product strictly before shipping.Q4: How to install powder coating line?A:We will provide installation information and installation videos. Our engineers will guide the installation and run the equipment, where our expert engineers will provide thorough operational training until you master the equipment. Should visiting us be inconvenient, worry not—we offer robust support through online services to ensure your comfort and proficiency.Q5: What should we do when equipment malfunctions?A:1. Our team of dedicated engineers is available on weekdays, poised to swiftly diagnose and rectify any issues, ensuring your operations face minimal disruption.2.Benefit from a one-year comprehensive warranty: Our equipment comes with a 12-month warranty covering material defects under normal operation. Eligible repairs entail free replacement parts, with exceptions for intentional damage or unauthorized modifications.3.For the installation details please refer to agreement for after sales service and relevant documentation for further information.
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