IPDB › China Industry › Industrial Equipment & Components › Valve Parts
Precision CNC Machining Services for Custom Medical Sheet Metal1
Valve Parts, Precision Metal, Custom Machining Metal
Suzhou Provence Precision Manufacturing Co., Ltd.
Preview:
Product Description Product DescriptionSHEET METAL SERVICEHigh Precision Fabrication Services: Unleash the pinnacle of precision and quality with our exceptional aluminum sheet metal fabrication services. Our specialized expertise encompasses precision cutting, bending, punching, and welding techniques, meticulously crafted for a vast array of applications. Be it standard or customized, our designs and sizes are flawlessly created to match your exact specifications, guaranteeing an unparalleled level of accuracy and quality assurance.Multi-Material Options: Discover unparalleled versatility with our exceptional fabrication services, skillfully spanning a wide spectrum of materials. Engineered with precision, we expertly work with materials like 304 stainless steel, 5052 aluminum, brass, bronze, and copper. This rich selection of superior options is tailored to meet the distinctive challenges of your project, ensuring both robust durability and aesthetic excellence.Customization and ODM/OEM Services: Our comprehensive OEM and ODM services provide your business with the opportunity to precisely customize metal components and sheet metal fabrications according to your specific requirements. Partner with us to create bespoke solutions that perfectly align with your business objectives, turning each project into a true reflection of your original vision.Advanced Surface Treatment Options: Enhance the brilliance and durability of your products with our advanced surface treatment options. Our offerings include anodizing, sandblasting, powder coating, and polishing, all designed to not only amplify the aesthetic allure of your sheet metal products but also significantly enhance their durability, allowing them to stand as paragons of elegance and strength.Product ParametersSHEET METALProduct NameCNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping PartsProduction ProgressesPurchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery.Tolerance0.8~2.0 mmMaterial SelectionSteel,Stainless Steel,Brass,Copper,Aluminum,Etc.Mainly Material Used As Below;1)Aluminum: 6061,6063,7075,60822)Stainless Steel: SUS303,SUS304,SUS316L,SUS4303)Steel: SPCC,SECC,SGCC And EctSurface TreatmentHeat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel.Payment TermsT/T, LCPacking DetailInner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing.Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or CustomizedServiceOEM/ODM Stamping ServiceTooling/Moulds Design And Make ServiceDrawing Format AccpetedSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosPERSONALIZED ENGINEERING EXCELLENCE FOR YOUR UNIQUE REQUIREMENTSOur bespoke manufacturing services are ingeniously crafted to fulfill the distinctive requirements of every client. We provide entirely customizable solutions in both size and color, ensuring your unique needs are met with unparalleled precision and exquisite care.EXTENSIVE MATERIAL DIVERSITY AND FLEXIBILITYWith expert handling of a remarkable spectrum of materials such as stainless steel, carbon steel, brass, and beyond, we are equipped to customize our products for a myriad of applications. This assures seamless adaptability and the highest level of performance excellence.UNCOMPROMISING STANDARDS AND CERTIFICATIONSManufactured with acute attention to every detail, our products are designed to adhere to the most exacting industry standards. Holding the prestigious ISO/TS16949 certification, we deliver exceptional quality and reliability that stands apart.WIDE ARRAY OF FINISHING CHOICES FOR SUPERIOR OUTCOMESWe offer a comprehensive selection of finishing processes, including polishing, brushing, and powder coating. Each method is tailored to meet varied aesthetic and functional requirements, ensuring your products not only satisfy but surpass expectations.FLAWLESS OEM COHESIONOur cutting-edge manufacturing methodologies are seamlessly aligned with OEM standards, guaranteeing impeccable integration into your current production lines, thereby enhancing operational efficiency and uniformity.Our Advantages1. Advanced Equipment and Technology: Discover the cutting-edge prowess at Suzhou Provence Precision Manufacturing Co., Ltd., where innovation is our hallmark. Our suite of state-of-the-art CNC machinery, sourced from the crème de la crème of global manufacturers, positions us at the forefront of engineering excellence. Each meticulously engineered machine boasts ultra-precision control systems, elevating our machining accuracies to the micrometer level. Our crowning jewel, the flagship five-axis simultaneous machining center, showcases unrivaled capability, executing multi-faceted, complex component machining with seamless fluidity in a single motion. This revolutionary prowess not only sets industry standards ablaze with efficiency and quality but also positions us as the vanguard of technological advancement.2. Professional Technical Team: The bedrock of our unmatched success is our elite ensemble of seasoned engineers and technicians, each with decades of invaluable expertise in precision machining. Every team member undergoes exhaustive training, amassing over ten years of hands-on acumen in CNC machining processes. Their profound insight equips us to master both standard and intricate precision parts manufacturing. Their extraordinary professional finesse ensures that precision and fluidity permeate every stage of production, securing flawless operations and impeccable outcomes every single time.3. Customization Service Capability: Embracing the unique vision of every client, we specialize in crafting bespoke customization services. Immersing ourselves in every nuance of product design, we collaborate closely with clients from the very inception of their concepts. Leveraging cutting-edge CAD/CAM technology, we swiftly create custom machining solutions perfectly aligned with client specifications and blueprints. Whether it's single-piece custom orders or small-batch production with varied specifications, our agile approach consistently surpasses diverse customer expectations with unmatched versatility and precision.4. High Quality Control: Our unwavering commitment to excellence is realized through a comprehensive and rigorous quality control system. At every phase, from raw material procurement to final product delivery, each step undergoes meticulous scrutiny. Our advanced suite of inspection tools, including coordinate measuring machines, ensures real-time monitoring and precise dimension and surface quality analysis. Our relentless dedication to quality enhancement delivers a stellar product qualification rate, consistently exceeding 99%, assuring our clients of unparalleled reliability and excellence.5. Efficient Production and Delivery: Our production strategy stands as the epitome of meticulous optimization, guided by a highly intelligent production management system. This system orchestrates the precise scheduling and execution of production plans with unrivaled efficiency. While upholding stringent quality standards, we have successfully curtailed production cycles significantly. Supported by a robust supply chain and logistics network, we ensure timely and secure product deliveries, empowering our clients to maintain a competitive edge in the marketplace.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
Purchasing Agent
Note: Send your message to supplier or manufacturer.
Welcome to our Professional and comprehensive procurement services...
Message:
OK ! We suggest you detail your product requirements and company information here.
Enter between 20 to 4,000 characters.
Your inquiry content must be between 20 to 4000 characters.