IPDB › China Industry › Industrial Equipment & Components › Valve Parts
Custom Alloy Steel CNC Machined Precision Parts for Medical Devices1
Valve Parts, High-Quality Precision Machining Parts, CNC Custom Machining Solutions
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionSHEET METAL SERVICE High Precision Fabrication Services:Unleash the power of perfection with our extraordinary aluminum sheet metal fabrication services. Our expertise shines in executing precise cutting, bending, punching, and welding techniques, exceptionally tailored for an extensive array of applications. Whether standard or custom, each of our designs and sizes is meticulously crafted to align flawlessly with your specified requirements. Our commitment ensures the highest degree of accuracy and quality assurance, making your visions a reality.Multi-Material Options: Experience unmatched versatility through our proficient fabrication services, spanning a diverse range of materials. Masterfully engineered, we expertly work with 304 stainless steel, 5052 aluminum, brass, bronze, and copper. This provides you with a rich selection of superior options, skillfully tailored to meet the unique challenges of your project while ensuring robust durability and aesthetic finesse.Customization and ODM/OEM Services: Our extensive OEM and ODM services empower your business to precisely customize metal components and sheet metal fabrications to your exact specifications. Collaborate with our expert team to receive bespoke solutions that are meticulously aligned with your business objectives. Transform each project into a true embodiment of your original vision, with unparalleled precision and innovation.Advanced Surface Treatment Options: Elevate the excellence of your products with our superior surface treatment options. Offering anodizing, sandblasting, powder coating, and polishing, our treatments not only enhance the aesthetic appeal of your sheet metal products but also significantly amplify their durability. Ensure your products emerge as paragons of grace and strength, standing the test of time with both beauty and resilience.Product ParametersSHEET METALProduct NameCNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping PartsProduction ProgressesPurchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery.Tolerance0.8~2.0 mmMaterial SelectionSteel,Stainless Steel,Brass,Copper,Aluminum,Etc.Mainly Material Used As Below;1)Aluminum: 6061,6063,7075,60822)Stainless Steel: SUS303,SUS304,SUS316L,SUS4303)Steel: SPCC,SECC,SGCC And EctSurface TreatmentHeat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel.Payment TermsT/T, LCPacking DetailInner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing.Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or CustomizedServiceOEM/ODM Stamping ServiceTooling/Moulds Design And Make ServiceDrawing Format AccpetedSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosTAILORED MADE SOLUTIONS FOR YOUR NEEDSOur bespoke manufacturing services are masterfully crafted to cater to the unique demands of each client. Offering fully customizable options in sizes and colors, we ensure that your specific requirements are met with unparalleled precision and meticulous care.VERSATILITY IN MATERIAL SELECTIONWe expertly handle a remarkable variety of materials, including stainless steel, carbon steel, brass, and more. This proficiency allows us to tailor our products for diverse applications, ensuring they are perfectly adaptable and deliver exceptional performance.RIGOROUS COMPLIANCE AND ACCREDITATIONSOur products are crafted with an unwavering commitment to detail to satisfy the highest industry standards. With the distinguished ISO/TS16949 certification, we guarantee extraordinary quality and reliability-assurance you can depend on.DIVERSE FINISHING OPTIONS FOR OPTIMAL RESULTSWe offer an expansive array of finishing options such as polishing, brushing, and powder coating. Each option is skillfully designed to satisfy diverse aesthetic and functional needs, ensuring your products not only meet but also surpass expectations.SEAMLESS OEM INTEGRATIONOur cutting-edge manufacturing processes are perfectly synchronized with OEM standards, ensuring a flawless integration into your existing production lines. This enhances both efficiency and consistency, setting a new benchmark for excellence.Our Advantages1. Advanced Equipment and Technology: Suzhou Provence Precision Manufacturing Co., Ltd. stands at the pinnacle of innovation with a remarkable arsenal of state-of-the-art CNC machinery, sourced from the world's most prestigious manufacturers. These machines are equipped with ultra-precision control systems that deliver machining accuracies down to the micrometer. Our crown jewel, the five-axis simultaneous machining center, exemplifies engineering excellence, seamlessly performing multi-sided machining of intricate components in a singular, fluid movement. This groundbreaking capability not only elevates industry standards of efficiency and quality but fortifies our status as a trailblazer in technological progression.2. Professional Technical Team: Central to our triumph is an elite cadre of seasoned engineers and technicians, each boasting decades of accumulated expertise in CNC machining. Our team, rigorously trained and possessing over ten years of hands-on experience, excels in both standard and intricate precision parts manufacturing. Their profound knowledge empowers us to execute precision and seamless production with unparalleled consistency, ensuring flawless operations and outcomes each and every time.3. Customization Service Capability: We recognize the uniqueness of each client's requirements and excel in delivering bespoke customization services tailored specifically to those needs. From the earliest stages of product design, we collaborate intricately with our clients, harnessing advanced CAD/CAM technology to craft personalized machining solutions that adhere to precise client specifications and blueprints. Whether handling singular custom orders or small-batch productions with varied specifications, our agile and responsive methodology ensures unrivaled flexibility and precision in meeting diverse customer demands.4. High Quality Control: Our robust commitment to quality is exemplified by our comprehensive and rigorous quality control system. At every juncture, from sourcing raw materials to product delivery, our processes undergo meticulous scrutiny. Utilizing advanced inspection tools, such as coordinate measuring machines, we provide real-time monitoring and precise analysis of product dimensions and surface quality. Our steadfast dedication to quality enhancement results in an exceptional product qualification rate consistently exceeding 99%, guaranteeing our clients receive nothing but the utmost in reliability and excellence.5. Efficient Production and Delivery: Our production strategy is characterized by meticulous optimization through an intelligent production management system, ensuring precise scheduling and execution of production plans with exceptional efficiency. While maintaining stringent quality standards, we have significantly reduced production cycles. Our robust and reliable supply chain and logistics distribution network further ensure timely and secure deliveries, empowering our clients with a competitive edge in the marketplace.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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