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Custom Precision CNC Machined Aluminum and Titanium Parts for Medical Devices¹

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Product Description Product DescriptionSHEET METAL SERVICEHigh Precision Fabrication Services: Unlock the potential of perfection with our remarkable aluminum sheet metal fabrication services. Our expertise shines in executing meticulous cutting, bending, punching, and welding techniques tailored for an extensive variety of applications. Whether it is standard configurations or bespoke designs, each component is crafted to seamlessly align with your specified requirements, delivering unparalleled precision and quality assurance.Multi-Material Options: Discover unparalleled versatility with our expert fabrication services that span a wide array of materials. Skillfully engineered, we handle 304 stainless steel, 5052 aluminum, brass, bronze, and copper, providing you with an extensive selection of premium options. Each material is chosen to conquer the unique challenges of your project while ensuring lasting durability and aesthetic elegance.Customization and ODM/OEM Services: Our comprehensive OEM and ODM services empower your enterprise with the ability to intricately customize metal components and sheet metal fabrications to your precise specifications. Engage with us for bespoke solutions that are meticulously designed to align with your business goals, transforming each project into a true expression of your original vision.Advanced Surface Treatment Options: Enhance the distinction of your products with our superior surface treatment options. Offering anodizing, sandblasting, powder coating, and polishing, our treatments not only elevate the visual appeal of your sheet metal products but also significantly boost their durability, ensuring they stand as paragons of elegance and resilience.Product ParametersSHEET METALProduct NameCNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping PartsProduction ProgressesPurchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery.Tolerance0.8~2.0 mmMaterial SelectionSteel,Stainless Steel,Brass,Copper,Aluminum,Etc.Mainly Material Used As Below;1)Aluminum: 6061,6063,7075,60822)Stainless Steel: SUS303,SUS304,SUS316L,SUS4303)Steel: SPCC,SECC,SGCC And EctSurface TreatmentHeat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel.Payment TermsT/T, LCPacking DetailInner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing.Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or CustomizedServiceOEM/ODM Stamping ServiceTooling/Moulds Design And Make ServiceDrawing Format AccpetedSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosTAILORED MADE SOLUTIONS FOR YOUR NEEDS: Experience the epitome of customization with our specialized solutions designed exclusively for your unique requirements.Our bespoke manufacturing services are brilliantly designed to meet the exclusive demands of each client. Dive into a world of fully customizable options in sizes and colors. This ensures your specific needs are perfectly matched with precision and care, delivering unparalleled satisfaction.VERSATILITY IN MATERIAL SELECTION: Harness the power of choice with our wide selection of materials, expertly managed to best suit your project needs.We skillfully manage an impressive range of materials, including stainless steel, carbon steel, brass, and beyond. This expertise enables us to tailor our products for a multitude of applications, ensuring seamless adaptability and superior performance, no matter your industry.RIGOROUS COMPLIANCE AND ACCREDITATIONS: Rest assured with our commitment to quality, backed by rigorous standards and certifications.Our products are crafted with meticulous attention to detail to meet stringent industry standards. Proudly holding the ISO/TS16949 certification, we ensure extraordinary quality and reliability that you can trust, setting a benchmark in precision manufacturing.DIVERSE FINISHING OPTIONS FOR OPTIMAL RESULTS: Find the perfect finishing touch with our vast array of aesthetic and functional finishes, designed to shine.We provide an extensive variety of finishing options, such as polishing, brushing, and powder coating. Each option is crafted to meet diverse aesthetic and functional needs, ensuring that your products not only meet but exceed expectations, turning visions into reality.SEAMLESS OEM INTEGRATION: Achieve flawless synergy with our manufacturing processes, elevating your production efficiency.Our state-of-the-art manufacturing processes are impeccably aligned with OEM standards, ensuring a flawless integration into your existing production lines. This enhances efficiency and consistency, allowing you to maintain the highest levels of production excellence.Our Advantages1. Advanced Equipment and Technology: Suzhou Provence Precision Manufacturing Co., Ltd. stands at the pinnacle of modern manufacturing, equipped with a dazzling array of state-of-the-art CNC machinery sourced from the world's leading manufacturers. Each machine is integrated with ultra-precision control systems that achieve unparalleled machining accuracies at the micrometer level. Our crowning jewel, the flagship five-axis simultaneous machining center, is an engineering masterpiece, designed for seamless multi-sided machining of intricate components in a single, fluid motion. This cutting-edge capability not only exceeds industry standards for efficiency and quality but firmly establishes us as a trailblazer in technological innovation and advancement.2. Professional Technical Team: At the heart of our triumph lies our distinguished team of veteran engineers and technicians, who collectively bring decades of invaluable expertise to the table. Every team member undergoes rigorous training, boasting over ten years of hands-on experience in CNC machining processes. Their profound knowledge empowers us to expertly manage both standard and complex precision parts manufacturing. With their exceptional professional acumen, our team ensures precision and seamless execution throughout production, guaranteeing flawless operations and impeccable results every time.3. Customization Service Capability: We understand that each client's needs are unique, and we excel in delivering top-tier customization services to meet these diverse demands. We engage deeply in the product design process, collaborating with clients from the very genesis of their ideas. Leveraging cutting-edge CAD/CAM technology, we swiftly develop bespoke machining solutions that are meticulously tailored to exact client specifications and blueprints. Whether it involves single-piece custom orders or small-batch production with varying specifications, our agile and flexible approach ensures we deliver with unmatched precision and adaptability, meeting a broad spectrum of customer needs.4. High Quality Control: Our rigorous and comprehensive quality control system is a testament to our relentless pursuit of excellence. Every step, from sourcing raw materials to the final product handover, undergoes meticulous examination. Our suite of advanced inspection tools, including coordinate measuring machines, facilitates real-time monitoring and precise analysis of product dimensions and surface quality. Our unwavering commitment to quality enhancement ensures that our product qualification rate consistently exceeds 99%, providing our clients with products that exemplify reliability and unparalleled excellence.5. Efficient Production and Delivery: Our production strategy is the epitome of meticulous optimization, driven by an intelligent production management system that orchestrates the precise scheduling and execution of production plans with remarkable efficiency. While adhering to stringent quality standards, we have significantly reduced production cycles. Bolstered by a robust supply chain and logistics distribution network, we ensure timely and secure product deliveries, empowering our clients to achieve a competitive edge in the marketplace.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.

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