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Vontron Ulp4040 Ultra-Low Pressure Membrane for Efficient Filtration1
Filtration Equipment Parts, Vontron Ultra-Low Pressure Membrane, Ultra-Low Pressure Membrane
Beijing Tongchuang Fulai Science and Technology Development Co., Ltd
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Product Description Product DescriptionVontron Technology has an advanced fully automated membrane production line that integrates ultrafiltration membrane and separation layer production, improving production capacity and efficiency. In 2014, Vontron Technology independently designed and developed a fully automatic film production line that integrates scraping and coating. Through speed control, it achieved a huge breakthrough in production capacity of 28000 square meters per day, increasing it by nearly 10 times. By controlling the distribution of material and liquid, the stability of membrane performance is effectively improved; By using an online detection system for surface defects, the surface characteristics of the film are monitored in real time to ensure a high product qualification rate.In terms of membrane preparation technology, by accurately controlling the morphology of the separated cortex structure and regulating the membrane flux, the surface leaf size of the separated cortex increases, effectively increasing the specific surface area of the separated cortex and improving the water flux under standard testing conditions. In actual operation, the required operating pressure is lower, thereby reducing operating costs and achieving energy-saving effects. In 2005, Vontron Technology launched energy-saving ultra-low voltage high flux XLP membrane components, which had a technological advantage far ahead in China.Vontron Technology has explored a precise desalination layer thickness control process, increasing the separation layer thickness from 100nm to 300nm, improving the stability and chemical cleaning resistance of the membrane, and significantly extending its service life. The PURO series membrane components with a 300nm thick desalination layer feature launched by the company can withstand high-frequency chemical cleaning in difficult wastewater conditions such as coking wastewater and steel wastewater, and the desalination layer maintains stable removal rate and water production.To meet different water quality requirements, Vontron Technology has taken the lead in establishing a new anti pollution technology with an interpenetrating network desalination layer structure and developed an innovative four layer membrane structure. Compared with the traditional three-layer membrane structure, preparing an anti pollution patented functional layer on the surface of the separation layer improves the hydrophilicity, charge, and roughness of the membrane surface, slows down the decrease in water flux caused by the adhesion of pollutants and microorganisms, and is easy to remove pollutants from the separation layer surface through washing and chemical soaking, improving the cleaning and recovery ability and achieving anti pollution effect.At the same time, Vontron Technology has independently developed a new type of membrane antioxidant technology, which has overcome the problem of poor oxidation resistance in the desalination layer, making the membrane element's antioxidant capacity exceed 30000mg/L ? h, and the product performance has reached the world's leading level.With the acceleration of the company's equipment automation process, the membrane element rolling technology is also constantly breaking through and innovatingAfter the year, the manufacturing process has achieved fully automated precision control, ensuring precise membrane area, uniform configuration, and stable structure of the components.Thanks to advanced technologies such as high-precision addressing and micro control in the fully automated production line, the effective membrane area of the eight inch membrane element has reached 440ft2, an increase of 20.5% compared to traditional products. In 2017, Vontron Technology developed the high flux product LP8040-510, with an effective membrane area of 510 ft2 and a water production flux of 14000 GPD. In 2019, the effective membrane area of low-pressure eight inch membrane components can be optimized to a maximum of 530ft2.Product ParametersTypeModelRejectionRate (%)Permeate FlowGPD(m3/d)Active MembraneArea ft2(m2)Spacer Thickness(mil)Test ConditionsTest Pressurepsi(Mpa)Solution Concentrationof NaCl (ppm)RecoveryRate (%)Helixfil SeriesLP400-LD99.710500(39.7)400(37.2)34-LD225(1.55)200015LP440-MAX99.712500(47.3)440(40.9)28ULP400-LD99.510500(39.7)400(37.2)34-LD150(1.03)150015ULP440-MAX99.512000(45.4)440(40.9)28PURO-FRLE99.610500(39.7)400(37.2)34-LD150(1.03)200015PURO-I99.7510500(39.7)400(37.2)34225(1.55)200015PURO-II99.811500(43.5)400(37.2)34-LDZERO LiquidDischarge SeriesZERO-FR1099.711500(43.5)400(37.2)34225(1.55)200015ZERO-HP7099.758800(33.3)400(37.2)34800(5.52)320008ZERO-UHP12099.77400(28.0)330(30.7)28ZERO-XS90998300(31.4)400(37.2)34100(0.69)2000MgSO415Ultra-pure Water SeriesLE-8040UE99.511500(43.5)400(37.2)34150(1.03)150015LE440-UE99-312000(45.4)440(40.9)28PURO-UE99-611500(43.5)400(37.2)34225(1.55)200015Food and BeverageApplications SeriesLP400-SP99-710500(39.7)400(37.2)34-LD225(1.55)200015ULP400-SP99-510500(39.7)400(37.2)34-LD150(1.03)1500VNF400-SPHL96-010500(39.7)400(37.2)2870(0.48)2000MgSO4 TypeModelMWCO(Da)Permeate FlowGPD(m3/d)Active MembraneArea ft2(m2)Spacer Thickness(mil)Test ConditionsTest Pressure psi(Mpa)Solution Concentrationof NaCl (ppm)RecoveryRate (%)Food and BeverageApplications SeriesVUF400-SP/2K20005000(20.8)400(37.2)3160(0.41)PEG200015VUF400-SP/6K60006500(24.6)400(37.2)31PEG6000VUF400-SP/10K100007000(26.5)400(37.2)3140(0.28)PEG10000VUF400-SP/20K2000010500(39.7)400(37.2)31PEG20000 TypeModelRejectionRate (%)Permeate FlowGPD(m3/d)Active MembraneArea ft2(m2)SpacerThickness(mil)Test ConditionsTest Pressure psi(Mpa)Solution Concentrationof NaCl (ppm)RecoveryRate (%)Extra LowPressure ElementXLP12-804099.212800(48.4)400(37.2)28100(0.69)50015XLP11-404099.22600(9.8)100(9.3)28Ultra LowPressure ElementULP22-80409912100(45.8)400(37.2)28150(1.03)150015ULP32-804099.510500(39.7)400(37.2)28ULP32-8040/3199.510500(39.7)400(37.2)31ULP32-8040-44099.312650(47.9)440(40.9)28ULP21-404099.52600(9.8)100(9.3)28ULP31-404099.62000(7.6)100(9.3)28ULP21-40219g950(3.6)36(3.3)288ULP21-252199300(1.1)14(1.3)28ULP21-254099750(2.8)30(2.8)2815Low Pressure ElementLP22-804099.710500(39.7)400(37.2)28225(1.55)200015LP22-8040/3199.710500(39.7)400(37.2)31LP22-8040-44099.711500(43.5)440(40.9)28LP22-8040PRO99.711000(41.6)400(37.2)28LP21-404099.62800(10.6)100(9.3)28Fouling ResistantElementFR12-804099.510500(39.7)400(37.2)34225(1.55)200015FR22-8040PRO99.711000(41.6)400(37.2)34FR400-LD99.610500(39.7)400(37.2)34FR11-404099.52200(8.3)90(8.4)34High OxidationResistant ElementHOR22-804099.59000(34.0)400(37.2)28225(1.55)200015HOR21-404099.52200(8.3)90(8.4)28Heat SanitizableRO ElementVHD-8040/34G989000(34.0)400(37.2)34150(1.03)200015VHD-4038G982100(7.9)90(8.4)28High OxidationResistant ElementHOR22-804099.59000(34.0)400(37.2)28225(1.55)200015HOR21-404099.52200(8.3)90(8.4)28Sea WaterDesalination ElementSW8040XHR-40099.856000(22.7)400(37.2)28800(5.52)320008SW8040XHR-44099.856600(25.0)440(40.9)28SW8040FR-40099.88200(31.0)400(37.2)34SW8040HR-40099.87500(28.4)400(37.2)28SW8040HR-44099.88250(31.2)440(40.9)28SW8040LE-40099.89000(34.0)400(37.2)28SW8040LE-44099.89500(35.9)440(40.9)28SW8040XLE-40099.711000(41.6)400(37.2)28SW8040XLE-44099.712100(45.8)440(40.9)28SW4040HR99.81600(6-1)90(8.4)28SW4040LE99.71900(7-2)90(8.4)28SW11-402199.5750(2.8)33(3.1)284SW11-252199.5270(1.0)12(1.1)28SW11-254099.5600(2.3)28(2.6)288SW21-254099.7800(3.0)28(2.6)28 TypeModelRejectionRate (%)Permeate Flow GPD(m3/d)Spacer Thickness(mil)Test ConditionsTest Pressure psi(Mpa)Solution Concentrationof NaCl (ppm)RecoveryRate (%)Water TreatmentNanofiltrationMembrane ElementVNF1-80409810000(37.9)28100(0.69)2000 MgSO415VNF2-80409710500(39.7)28VNF1-4040982000(7.5)28VNF2-4040972400(9.1)28VNF1-254098650(2.46)28VNF2-254097750(2.84)28Municipal WaterNanofiltrationMembrane ElementTAPU-LS9512000(45.4)34-LD70(0.48)Tested in mixed solution of NaCl,MgSO4 and CaCl215TAPU-MS959000(34.1)34-LDTAPU-HS958000(30.3)34-LDTAPU4040-LS952200(8.3)34-LDTAPU4040-MS952000(7.6)34TAPU4040-HS951700(6.4)34-LDMaterialSeparation NFMembrane ElementMASE-SP9012000(45.4)34-LD100(0.69)2000 MgSO415MASE-SL9812000(45.4)34-LDMASE-PS9812000(45.4)34-LDMASE-CR9512000(45.4)34-LDHigh PressureNanofiltrationMembrane ElementMASE-SL 80988200(31.0)28100(0.69)2000 MgSO415MASE-CR 80959500(35.9)28Acid-resistantNanofiltration Membrane ElementAcidstab NF-8040965500(20.8)28110(0.76)2000 MgSO415Acidstab NF-4040961200(4.5)28Acidstab NF-254096350(13.0)28Alkali-resistantNanofiltrationMembrane ElementAlkalistab NF-8040965500(20.8)28110(0.76)2000 MgSO415Alkalistab NF-404096750(2.8)28Alkalistab NF-254096220(0.82)28 TypeModelPermeate Flow GPD(m3/d)Testing Pressure psi(MPa)Test SolutionSolution Concentration(ppm)Recovery Rate (%)Spiral Wound Ultrafiltration Membrane ElementVUF8040-4K/31F8700(32.9)60(0.41)PEG 4000100015VUF8040-6K/31F6500(24.6)PEG 6000VUF8040-8K/31F9500(35.9)PEG 8000VUF8040-10K/31F7000(26.5)40(0.28)PEG 100001000VUF8040-20K/31F10500(39.7)PEG 20000VUF8040-67K/31F25000(94.6)40(0.28)BSA300 TypeModelActive Membrane Area(m2)Weight(Kg)WxHxT (mm)Average Membrane Pore Size (μm)Flat Ultrafiltration Membrane ElementVMR 880.882.34490*1000*70.1VMR 1601.63.73515*1750*70.1 TypeModelActive Membrane Area(m2)System fluxLMHNominal Aperture μmMembrane filament materialManufacturing TechniqueHollow Fiber UF Membrane ElementVUF-28605130-1200.02PVDFNIPSVUF-28807730-1200.02PVDFNIPSVUF-2860T5135-1200.08PVDFNIPSVUF-2880T7735-1200.08PVDFNIPS TypeModelPermeate Flow GPD (m3/d)Rejection Rate(%)Min. Rejection(%)Testing ConditionsProduct Size mmPressure psi(Mpa)Concentrationof NaCl(ppm)Recovery(%)LengthDiameterHP SeriesHP1812-5050 (0.19)999860(0.41)2506029846HP1812-8080 (0.30)999846HP2012-100100(0.38)989748HP3012-400400(1.51)9897100(0.69)73HP3012-600600(2.27)989773High TDS SeriesMemproHT3-1812-8080 (0.30)98.597.560(0.41)2501529846HT3-2012-100100(0.38)989748HT3-2012-150150(0.56)989748Mempro SeriesM8080 (0.30)989680(0.55)2501529844M100100(0.38)98.596.580(0.55)46ULP SeriesULP1810-7575(0.28)989660(0.41)2501525644ULP1810-7580(0.3)989647.5ULP SeriesULP2010-100100(0.38)989660(0.41)2501525647.5ULP1812-5050(0.19)999760(0.41)29846ULP1812-7575(0.28)989660(0.41)46 ULP2012-100100(0.38)999760(0.41)48ULP2012-125125(0.48)999760(0.41)48ULP2812-200200(0.76)9494100(0.69)5568ULP2812-300300(1.13)98.596.560(0.41)1568ULP3012-300300(1.13)98.596.5100(0.69)4073ULP3012-400400(1.51)98.596.573ULP3012-500500(1.89)98965073ULP3012-600600(2.27)989673ULP3012-800800(3.02)979573ULP3013-400400(1.51)98.597.64033367.8ULP3013-500500(1.89)98965033367.8ULP3013-600600(2.27)989667.8ULP3013-800800(3.02)979567.8ULP3113-800800(3.02)989678ULP3113-10001000(3.78)989678ULP3413-12001200(4.54)9090100(0.69)5588HOR SeriesHOR2012-5050(0.19)989660 (0.41)2501529848 TypeModelPermeate Flow GPD (m3/d)Solution ConcentrationRecovery(%)Product Size mmLengthDiameterNF SeriesVNF-1812100(0.38)NaCICaCl230±108529846VNF-2012120(0.45)NaCICaCl230±108548VNF-3012400(1.51)NaCICaCl230±108573VNF-3013-1000 NaCICaCl230±1085 Our Advantages20+ years of R&D and manufacturing experienceExported to over 130+ countries and regionsMore than 7,000+ customers choose VONTRONMore ProductsCertificationsCompany ProfileBeijing Tongchuang Fulai Technology Development Co., Ltd. was established in 2003, mainly engaged in research and development, manufacturing, and sales of water treatment equipment and various accessories. It is a large wholesaler and stockist of various well-known water treatment brands at home and abroad, and can design, assemble, and debug fully automatic softening water equipment, reverse osmosis pure water equipment, and other services according to customer needs.Our company has a warehouse of 18000 square meters and has won a good reputation in the water treatment industry with sufficient inventory and timely after-sales servicePackaging & ShippingFAQ1. Who are we?Our company was founded in 2003 and is headquartered in Beijing, China.We have a total of 18000 square meters of warehouses across China, making us the most comprehensive and largest inventory water treatment accessory supplier in China. We provide you with one-stop procurement and offer you more optimized purchasing advice. For over 20 years, we have won a good reputation in the water treatment industry with sufficient inventory and timely after-sales service!2.How can we guarantee quality?To guarantee quality, we take the following measures:First, we strictly select cooperative manufacturers. All our partner factories are well-known domestic and international enterprises with complete and certified quality management systems (such as ISO 9001), ensuring standardized production processes.Second, we implement rigorous quality inspection. Both incoming materials from suppliers and finished products undergo multi-stage inspections to meet industry standards and customer requirements.Third, we provide comprehensive after-sales support. We offer quality warranties and timely technical services to resolve any issues promptly, ensuring customer satisfaction with our products.This approach combines strict supplier selection, systematic inspections, and strong after-sales support to ensure the high quality of our water treatment accessories.3.What can you buy from us?The pre-treatment system, ultrafiltration system, RO membrane element, ultrapure water system, dosing device, softened water system(Raw water tank, raw water pump, sand filtration device, carbon filtration device, softening device, various filter materials, precision filters, control valves, salt tanks, medicine tanks, metering pumps, flow meters, ultrafiltration filters, RO membrane elements, membrane shells, EDI modules, etc.) and related accessories involved in the reverse osmosis water treatment system are all in stock. 4.Why choose us instead of other suppliers?Company advantages: a leading enterprise in the water treatment accessories industry, with a national warehouse of 18000 square meters, complete product categories, and spot supply, shortening the procurement cycle, and offering discounts for bulk purchases. One stop service capability: Unlike single category suppliers, we integrate full chain products such as pretreatment, ultrafiltration, and ultrapure water systems. Our 15 year experienced procurement consulting team provides cost optimization solutions, which can help customers reduce their overall procurement costs by an average of 15% -20%. Quality assurance: Strictly select ISO certified manufacturers, implement a 5-level quality inspection process from raw material warehousing to finished product outbound, and have zero major quality accident records for over 20 years. Full cycle service guarantee: The industry's first "7 × 12 hour after-sales online response mechanism" provides free technical support during the warranty period, and has solved installation, debugging, system maintenance and other problems for over 3000 customers, with a customer repurchase rate of 89%.5.What services can we provide?-Delivery method: Supports flexible terms such as FOB, CFR, CIF, EXW, DDP, and express delivery.-Payment currencies: USD, EUR, JPY, CAD, AUD and other multi currency settlements.-Value added services:-Technical support: Provide guidance on system design, installation, debugging, and maintenance.-Customized service: Non standard accessories or complete solutions can be customized according to needs.-After sales guarantee: Free repair/replacement during the product warranty period, 7 × 12 hours online response.
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