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Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser of Two Tanks Refrigeration Cooled Solvent Cleaning Equipment1
Cleaning Machine, Ultrasonic Vapor Degreasing Cleaning Machine, Ultrasonic Cleaning Machine
Shenzhen Keepleader Machinery Co., Ltd.
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Product Description Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser of Two Tanks Refrigeration Cooled Solvent Cleaning Equipment Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser has separated distillation circulation tank combined with ultrasonic vibration scrubbing & vapor degreasing, condensation dryingProduct Description Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser01:ParameterModelKLE-2048RUltrasonic power2400WUltrasonic frequency28khz or 40khzHeating power of distillation tank9kwHeating power of cleaning tank5kwCompressor power of distillation tank3HPCompressor power of cleaning tank5HPFilter pump power0.25kwInner size of distillation tank400*770mmInner size of cleaning tank450*770mm+tail: 1100*250mmInner size of vapor zone450*770mm+tail: 1100*250mmInner size of condensing zone450*770mm+tail: 1100*250mm with depth:600mmMain power supply22kwOverall size2.72*1.53*1.84mPackaging volume7.7CBMNet weight750kgs02:Introduction of ultrasonic vapor cleanerUltrasonic vapor cleaner is a surface finishing process that uses vaporized solvents to remove oil and other solvent-soluble contaminants, a number of solvents can be used in vapor degreasing, depending on the material from which the cleaning parts are made and the nature of the contaminants present, KEEPLEADER expertise in vapor degreasing and cleaning enable us to determine the ideal cleaning process from each customer unique applicationComponents: Ultrasonic vibrators, ultrasonic generator, condensing coils, compressors, recycling pump, water-separating device, heating assemble, power box, stainless steel contamination 03:How dose ultrasonic vapor cleaner work?A ultrasonic vapor cleaner is a machine with an enclosed chamber surrounding a heating elements and a reservoir containing the necessary solvents, the cleaning parts are placed into the chamber, and the heating elements is used to bring the solvent to a boil, as the solvent boils and evaporates, the resulting vapors rise into the open space within the chamberThe cleaning parts, being cooler that the solvent vapors, causes the vapors to condense on their surface, as the vapors condense back into the liquid form, they penetrate the contaminants and contain them within their now-liquid structure, the solvent is left to drip off the part, taking the impurities with it, this precision part cleaning process lends itself to a wide variety of applications, as cleaning parts of any shape can be cleaned through this process04:The cleaning scope of ultrasonic vapor cleanerThoroughly removing oil, grease and other solvent-soluble contaminantsPenetrating blind holes, cracks, recesses, etc for perfect precision parts cleaningPreparing part surfaces for finishing processes such as panting and weldingCleaning electronic parts and components that may be damaged by cleaning with waterCleaning inserts prior to being molded into material05:Cleaning steps:Two tanks: ultrasonic cleaning+ vapor cleaning (distillation recycling) + Freeze dryingThree tanks: ultrasonic cleaning+ vapor cleaning+ distillation recycling+ freeze dryingThree tanks: ultrasonic cleaning+ ultrasonic cleaning+ distillation recycling+ freeze dryingFour tanks: ultrasonic cleaning+ ultrasonic cleaning+ vapor cleaning+ distillation recycling+ freeze dryingFive tanks: ultrasonic cleaning+ ultrasonic cleaning+ cold soaking+ vapor cleaning+ distillation recycling+ freeze drying06:Characters:Solid Stainless Steel Construction: made of stainless steel, anti-acid performance and good-looking appearanceBuilt-in refrigerating system, well restrained solvent emissionEquipped with liquid-level control system to avoid unsafe runningCoupled with distillation recycling and filtering system to reduce the solvent consumptionHave thermal controller, and heating temp 0 ~ 110 degreesThere are condensing coils perimeter of contamination to quick dry the cleaning partsUltrasonic vibrators mounted at the beneath of boiling tank to agitate in hot cleaning tankFreeboard ratio greater that 120% to eliminate diffusion lossesStainless Steel Primary Condensing Coil to condense the bulk of the solvent vaporsSub-Zero Temperature Condensing Coil to provide a cold air barrier minimizing fugitive lossesSliding cover to eliminate drafts and help the unit during periods of inactivityCooled internal water separator to reduce lossesHand-operated spray lance system: Mag-drive pump with distillate spray reservoir with vapor up safety control with requires presence of vapor to permit operation of spray wandHigh volume condensate water-separator, which is also feeding spray reservoirPLC is visible in operation, setting and monitoring during the whole proceduresLow-level float system: ensures the minimum amount of solvent in boil sump for proper system operationComprehensive indictor light system on control panel: in case of overheat, low-level solvent, compressor fault, over pressure, the indictors will be lighted Detailed Photos Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser is manual loading vapor degrasing of vapor degreasing of cleaning and circulationIllustration Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser is manual loading vapor degrasing of vapor degreasing of cleaning and circulationMachine Uses Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser is manual loading vapor degrasing of vapor degreasing of cleaning and circulationFAQ Frequency asked question01:What is ultrasonic vapor cleaner?Ultrasonic vapor cleaner is a process used to thoroughly clean a variety of material without water, just use solvent in boiling sump to vaporize solvent to remove the soluble contamination by condensing, if the parts has complex blind holes, recesses, cracks, the vapors cannot well reached, ultrasonic agitation is also introduced to help in penetrating any corner of dirtiesHow does ultrasonic vapor cleaner work?Ultrasonic vapor cleaner has boiling sump, the solvent inside is heated to vaporized, ultrasonic vibrators also mounted at the beneath of boiling sump, the cleaning parts immersed in the boiling sump, through ultrasonic cleaning and hot immersion, then lifted to the vapor zone in vapor cleaning, the temperature of cleaning parts is lower than of solvent vapor, the condensing is happened, so the pure solvent vapor continuously condense on the surface of cleaning parts, and dissolving soil drip away via gravity till the temperature of cleaning parts the same with the vapor, move the cleaning parts to the condensing zone for further quick freeze dryingWhat is ultrasonic degreasing in vapor cleaner?To enhance the vapor degreasing process, distilled solvent is collected in a sump fitted with ultrasonic transducer; the ultrasonic cavitations energy in the solvent sump enhances the cleaning via a kind of scrubbing actionHow to use vapor degreaser?Parts are placed in a basket or suspended from a crane or other material handing system, and introduced into the cleaning contamination, in a vapor only degreaser, parts may be sprayed with solvent distillated, but allowed to dwell in the vapor until part and vapor temperature equilibrate, at this point condensation stops, cleaning stops, and the parts are dried in freezing zone, then the parts may be removed from the degreaser, in immersion processes, parts are placed into a liquid sump that may contain filtration, spray under immersion or ultrasonic, after the immersion cycle is complete, the parts go though the aforementioned vapor process for a final vapor rinse (possible because the immersion sump is slightly cooler than the vapor zone), optional spray, then drying, in regarding to maintaining vapor degreaser, all that need to be done is monitoring soil loading (which increases with the addition of soluble soils, eventually indicating that the solvent needs to be distilled or recycled, checking acid acceptance of solvent (if applicable), changing filters (if the degreaser is so equipped), and cleaning the condenser surfaces of air cooled refrigeration system (if the degreaser is so equipped)Is vapor degreasing legal?Yes, but certain solvent processes are subject to regulation by the government or local authorities, for instance, chlorinated solvent are subject to the government regulations, or if the solvent being used contains VOCs(Volatile organic Chemicals), an air permit may be required to operate a vapor degreaserIf vapor degreasing safe?Yes, absolutely, when the machine is correctly maintained and the process properly operatedWhat solvents can be used in ultrasonic vapor cleaner?There are many options available depending on local regulations, company environmental, health and safety policies etc, solvents are based on non-flammable, halogenated hydrocarbon chemistries, often blended with alcohols or other organic chemicalsThere are many options available depending on local regulations, company environmental, health & safety policies, etc. Solvents are based on non-flammable, halogenated hydrocarbon chemistries, often blended with alcohols or other organic chemicals.How to empty the water separator on ultrasonic vapor cleanerCertain solvent are sensitive to the presence of water which can cause them to hydrolyze to their corresponding acid, water separators work by gravity, water floats atop halogenated degreasing solvents because water is less dense, a valve is provided to drain most of the water off, water separators must have a cap of water to work effectively, and for the reason, it is not possible to remove 100% of water from the separator by simply opening the water drain valve, periodically, water must be removed manually, by siphoning it out of the top of the separator (as with a turkey baster) or, the entire separator may be drained into a separator funnel, water effluent from any vapor degreaser must be disposed of properly in accordance with applicable regulations, it may not be poured down the drain Contact Us Ultrasonic Vapor Degreasing Machine Two Stages Automated Degreaser is acceptable for customized configuration, please contact keepleader to find what can we do more for you by Attn: Ms Helen
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