IPDB › China Industry › Industrial Equipment & Components › Valve Parts
Fabricated Custom Stainless Steel Investment Casting Industrial Valve Body1
Valve Parts, Valve Body, Precision Casting
Shanghai Matech Machinery Manufacture Corporation Ltd.
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Product Description Product DescriptionApplication? Agricultural equipment? Armament? Automobile industry? Computing equipment? Medical / dental instruments? Measuring instruments?Miscellaneous equipment?Pharmaceutical industry? Orthopedic implants? Safety equipment? Petrochemical industry? Industrial valves?Fixing and movable equipment? Sanitary fittings? General machinery? Pumps and general connections? Food and beverage processing? Instrumentation equipmentItem NameStainless Steel Precision Casting Industrial Valve Body General Products Application/Service AreaMetal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, etc. Main blank Process for Steel CastingInvestment casting (wax mold made by middle temperature wax) /Precision casting ;Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting Blanks Tolerance -Casting ToleranceCT7-8 for Lost wax Casting ProcessCT4-6 for Investment casting Process Applicable MaterialCarbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC, ISO 340-550, Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.OR According to customer requirement Casting Blank Size /Dimensions2 mm-600mm / 0.08inch-24inch according to customer requirement Casting Blank WeightRange from 0.01kg-85kg Applicable Machining ProcessCNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. Machining ToleranceFrom 0.005mm-0.01mm-0.1mm Machined Surface QualityRa 0.8-Ra3.2 according to customer requirement Applicable Heat TreatmentNormalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching Applicable Finish Surface TreatmentShot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, MOQFor stainless steel casting : 200pcsFor machining: 50pcs Lead Time45days from the receipt date of deposit for industrial valve body castingProducts shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies. MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.Product Profile1. Marterial percentagealloy steel:45%carbon steel:35%stainless steel:10%iron:10%2. Casting weight percentage0.1-5kg:40%5-20kg:30%20-40kg:20%above 40kg:10%3. Industry percentageComponents for train & railway: 25%Components for automobile & truck: 30%Components for construction machinery & forklift: 25%Components for agricultural machinery: 10%Other machinery compponents: 10%4. Globa market shareUnited States:30%Europe:35%Japan& Korea:15%Domestic market:15%Other:5%5. Production capacityProduction Capacity: 20,000 tons / yearThe Current Production Output: 15,000 tons / yearOpen Capacity Percentage: 25%Manufacturing ProcessProcess design? Tooling making ? Wax injection ?Wax pattern assembly? Mold preheat ? Wax removal ?Stuccoing ?Dipping Casting? Mold shake out ?Work piece cut-off ? Grinding ? Pack& transport ? Final inspection ?Machining ? Heat treatmentAPQP and Inspection ReportAPQP-Casting1. Process Flow Diagrams2. Control Plan3. Process FMEA4. Casting Process Instruction5. Solidification Simulation Report6. Heat Treatment Work Instruction7. Casting Final Quality Control WI8. Visual Inspection VI For Surface IrregularitiesInspection Report-Casting1. Material Test Report(A)2. Material Test Report(B)3. Magnetic Particle Inspection Report4. Ultrasonic Examination Report5. Radiographic Test Report6. Destructive Test Report7. Coating Test Report8. Visual Inspection Report9. Casting Inspection ReportAPQP-Machining1. Process Flow Diagrams2. Control Plan3. Process FMEA4. Machining Process Instruction5. Gauge List And Validation Plan6. Final Quality ControlOther Quality Document1. PPAP Checklist2.Measurement System Analysis Study3. Process Capability Studies4. Corrective Action Report(8D)5. Packaging InstructionInspection Report-Machining1. Dimensional Inspection Report(A)2. Dimensional Inspection Report(B)3. CMM ReportKey Testing EquipmentTechnical Support:Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.Quality Control: 1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC) 2) Checking the details before the production line operated 3) Have full inspection and routing inspection during mass production---In process quality control(IPQC) 4) Checking the goods after they are finished---- Final quality control(FQC) 5) Checking the goods after they are finished-----Outgoing quality control(OQC)Company ProfileShanghai Matech Machinery Manufacturer Co., Ltd.--Branch of Matech Industry ltd.We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market . To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.Core CompetenceAdvantages 1:High Engineering and Technical Capability * An industry's senior engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.* Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the more value for the customers.* Special Techniques Enable us to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures.* Use casting simulation analysis system software, try our best to ensure the success of the one-time trial sample.Advantages 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity * Our testing equipments are not only leading in the industry, and also has a very complete range, they are hardware guarantee to ensure us continue to provide high-quality products for our customers.* Carrying out ISO9001 and TS16949 quality management system, full implementation of 5S and Kanban site management, which is software guarantee of the quality.* IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of unqualified product.* Our casting' PPM ≤1000 Machining ' PPM ≤600* We sticks to the quality management philosophy that "Starting from the customer needs and ending with their satisfaction,focusing on customer demands and exceeding their expectations"Advantages3: Good Customer Service * MATECH can provide customers with good service, our staff have abundant commercial experience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.* Quotation, Quality Complaints and Email Response can usually be quickly and efficiently feedback within 48 hours.* We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate:95%Advantages 4: Powerful Deep-processing Ability It is our core competitive ability in the industry * Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit.* MATECH has completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.* High technical content in machining, and casting with sheet metal, welding, assembling, MATECH has the most competitive advantage, it is the good choice for you. CertificationsOur CustomerOur teamPackaging & Shipping1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproofcraft paper or EPE film.2, Carton Packing: Inside: Each pcs pack in one plastic bag. Outside: Numbers of quantity put in one carton. 3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on one wood pallet. 4, Customized Packing As Clients Request is Available.FAQ1Q: Are you trading company or manufacturer?A: We are a factory, so we can provide competitive price and fast delivery for you.2Q: What kind of service can you provide?A: Our company can provide custom casting, CNC machining and surface treatment according to customer's requirements.3Q: What's kinds of information you need for a quote?A: In order to quote for you earlier, please provide us the following information together with your inquiry.1. Detailed drawings (STEP, CAD, SOLID Works, PROE, DXF and PDF)2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)4. Quantity (per order/ per month/ annual)5. Any special demands or requirements, such as packing, labels, delivery, etc.4Q: What shall we do if we do not have drawings?A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.5Q: What makes you different from others?A: 1. Our Excellent ServiceWe will submit the quotation in 48 hours if getting detailed information during working days.2. Our quick manufacturing timeFor Normal orders, we will promise to produce within 3 to 4 weeks.As a factory, we can ensure the delivery time according to the formal contract.6Q: Is it possible to know how are my products going on without visiting your company?A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.7Q: Can I have a trial order or samples only for several pieces?A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.8Q: Why there is tooling cost?A: It's mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.9Q: What is your terms of payment?A: Payment of sample order ≤ 1000USD, 100% T/T full payment.Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.10Q: What's your after-sale service?A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!
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